Translating Equipment Rack for External Aircraft Maintenance Access

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Solution Overview

Problem

Current electronic equipment racks in aircraft require significant space for maintenance access and are cumbersome, limiting the use of aircraft volume for cargo and passengers, and often position personnel in ergonomically unfavorable positions during maintenance.

Innovation Solution

A translating equipment rack system with a mounting frame, translation mechanism, and flexible attachment cables that allows the rack to move from an interior compartment to an exterior area for access, reducing the need for internal space and improving ergonomics by enabling external maintenance without entering the compartment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If equipment racks are placed within the electronic equipment bay with aisles for personnel access, then maintenance personnel can access the equipment, but the space required for aisles and rack installation reduces the volume available for cargo and passengers

Engineering Contradiction:
Improvemaintenance accessVSAvoidaircraft usable volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The equipment rack is extracted from the interior electronic equipment bay and positioned in an exterior mounting frame. The rack can be translated between the interior compartment and exterior positions, allowing maintenance personnel to access equipment from outside the aircraft without requiring internal aisles, thereby preserving aircraft volume for cargo and passengers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The equipment rack system incorporates a translation mechanism that enables the rack to dynamically change position between interior and exterior locations. This dynamic positioning allows the rack to be moved to exterior areas for maintenance access while minimizing the space occupied within the aircraft during operation.

Inventive Principle:
Principle #15Dynamics

2Productivity

If equipment racks are installed in compact configurations to maximize space, then more equipment can be accommodated, but maintenance personnel must work in ergonomically unfavorable positions

Engineering Contradiction:
Improveequipment densityVSAvoidmaintenance ergonomics
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The equipment rack is extracted from the constrained interior environment and positioned in an exterior mounting frame where maintenance personnel can access equipment from outside the aircraft. This extraction allows compact interior packaging while providing ergonomic exterior access positions for maintenance activities.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If aisles are provided between equipment racks for personnel movement, then maintenance personnel can move throughout the electronic equipment bay, but the space required for aisles reduces the volume for other purposes

Engineering Contradiction:
Improvepersonnel movementVSAvoidelectronic equipment bay area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The equipment rack is extracted from the interior electronic equipment bay and repositioned in an exterior mounting frame. This extraction eliminates the need for internal aisles between racks, as maintenance personnel can access the rack from outside the aircraft, thereby maximizing the electronic equipment bay area for other purposes.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If equipment racks are positioned to allow access through hatches in the flight deck or cabin, then ground crew personnel can access the equipment, but the racks require space for installation and removal without disturbing other equipment

Engineering Contradiction:
Improveexterior accessVSAvoidrack installation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The equipment rack system is segmented into a separate exterior mounting frame that is independently installable and removable. This segmentation allows the rack to be installed or removed from the exterior without disturbing equipment mounted within the interior electronic equipment bay, simplifying the installation process while maintaining exterior access capabilities.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8976531B2Translating equipment rack system
Publication Date: 2015.03.10 THE BOEING CO
  • US8976531B2 patent drawing
  • US8976531B2 patent drawing
  • US8976531B2 patent drawing

AI summary

A method and apparatus for an accessible equipment rack system. A mounting frame having a set of transport elements and a translation mechanism is connected to a translating equipment rack. The translation mechanism moves the translating equipment rack to enable access to said translating equipment rack from an exterior area.