Translucent Dust Cap for Fiber Optic Adapter Light Identification

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Solution Overview

Problem

Conventional dust caps for fiber optic connectors do not allow for the identification of visible light emanating from a connector while it is loaded into an adapter, and they fail to protect against dust contamination and eye damage from invisible light sources.

Innovation Solution

A translucent adapter dust cap made from materials like polycarbonate or nylon, with a design that allows for light diffusion and an opaque portion along the optical axis to prevent eye damage, which can be loaded into the adapter with the connector and remains sealed to prevent debris entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional opaque dust caps are used to protect against dust contamination, then protection against dust contamination is improved, but the ability to identify visible light emanating from the connector while loaded into the adapter deteriorates

Engineering Contradiction:
Improvedust contamination protectionVSAvoidvisible light identification capability
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The dust cap is constructed with different optical properties in different regions: the majority of the cap body is opaque to block dust, while a specific viewing port region is made translucent to allow visible light transmission. This local differentiation resolves the contradiction by providing both dust protection and light identification capability simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dust cap combines opaque and translucent materials in a single composite structure. The opaque portions (such as the cap body) provide dust protection, while the translucent viewing port portions enable visible light identification. This composite approach allows both contradictory requirements to be satisfied within a single component.

Inventive Principle:
Principle #40Composite materials

2Loss of information

If the dust cap is made translucent to allow visible light identification, then the ability to identify visible light is improved, but protection against eye damage from invisible infrared light deteriorates

Engineering Contradiction:
Improvevisible light identification capabilityVSAvoideye damage from infrared light
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The dust cap features a viewing port with differentiated optical properties: it is translucent to visible light wavelengths for identification purposes, but opaque to infrared wavelengths to block harmful radiation. This wavelength-selective local quality resolves the contradiction by allowing beneficial visible light transmission while blocking harmful infrared transmission.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The viewing port material's optical transmission parameters are specifically selected to transmit visible light wavelengths while blocking infrared wavelengths. This parameter differentiation allows the same material region to provide both visible light identification and infrared protection simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the viewing port is made completely opaque to block all light, then protection against eye damage is improved, but the ability to identify visible light deteriorates

Engineering Contradiction:
Improveeye damage protectionVSAvoidvisible light identification capability
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The viewing port is designed with selective optical properties that differentiate between visible and infrared wavelengths. It appears opaque to block infrared light but is translucent to visible light, allowing identification. This wavelength-selective local quality resolves the contradiction by providing both protection and identification capability through the same component.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the identification of visible light without removing the dust cap, while maintaining protection against dust and eye damage from both visible and invisible light sources, reducing the risk of signal degradation and eye injury.

Implementation Method 1

a design that allows for light diffusion

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

an opaque portion along the optical axis to prevent eye damage

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Data Source

PatentUS7572066B2Translucent dust cap for fiber optic adapter
Publication Date: 2009.08.11 CORNING OPTICAL COMMUNICATIONS LLC
  • US7572066B2 patent drawing
  • US7572066B2 patent drawing
  • US7572066B2 patent drawing

AI summary

A translucent dust cap for a fiber optic adapter allows the viewing of visible light emanating from a fiber optic connector coupled to the adapter, without removing the dust cap. A translucent dust cap for a fiber optic adapter that serves to diffuse a visible light source of sufficient power, such as that from a VFL, and lights up to aid in connector identification. A translucent dust cap for a fiber optic adapter that serves to attenuate infrared optical transmission power to prevent eye damage.