Translucent Vehicle Switch Light Pipe Integration
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Solution Overview
Problem
The existing process of manufacturing illuminated vehicle components, such as switches, is costly and labor-intensive, requiring molding, painting, and laser etching, which can be simplified to improve aesthetics and reduce costs.
Innovation Solution
A user interface assembly that functions as a light pipe, using a material that allows light to pass through, with a light source directing light into the component to be emitted from edges or surfaces, eliminating the need for painting and laser etching.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional manufacturing process (molding, painting, laser etching) is used, then markings can be provided on switches, but manufacturing cost and complexity increase
Solution Approach 1:
The patent combines the marking function and illumination function into a single integrated component. The switch body itself is molded with recessed areas that serve as markings, eliminating the need for separate painting and laser etching processes. The translucent material allows backlight to illuminate these integrated markings directly.
Solution Approach 2:
The patent changes the material parameter from opaque to translucent, allowing light to pass through the switch body. This parameter change enables the illumination of markings without requiring additional manufacturing steps like painting or etching, as the markings are directly formed in the molded translucent material.
2Manufacturing precision
If multiple manufacturing steps (molding, painting, laser etching) are used, then markings can be created, but production time and cost increase
Solution Approach 1:
The patent merges multiple manufacturing operations into a single molding process. The switch body is molded with integrated recessed markings that require no additional painting or laser etching steps, thereby improving productivity while maintaining marking accuracy.
Solution Approach 2:
The markings are pre-formed during the initial molding process rather than being added later through painting or laser etching. This preliminary action of creating markings during molding eliminates subsequent manufacturing steps and improves production efficiency.
3Illumination intensity
If translucent material is used for light conduction, then illumination can be achieved, but material selection and manufacturing complexity increase
Solution Approach 1:
The patent changes the material parameter from opaque to translucent, enabling light conduction and illumination. While this requires selecting specific translucent materials, it eliminates the need for additional marking processes, overall simplifying the manufacturing approach.
Solution Approach 2:
The translucent switch body serves multiple functions simultaneously: it acts as the structural component, the light-conducting medium, and the marking substrate. This multi-functionality reduces the need for separate components and processes, improving ease of manufacture despite the specialized material requirement.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution simplifies manufacturing, reduces costs, and enhances aesthetics by providing an edge-lit or surface-lit vehicle component that can be easily integrated into various vehicle systems, improving user interaction and visual appeal.
Implementation Method 1
a user interface assembly that functions as a light pipe, using a material that allows light to pass through
Data Source
AI summary
A user interface assembly (100, 104, 200) for operating a system within a vehicle (10) is disclosed that comprises a base (110, 210) and a user interface (100, 104, 200) supported at the base (110, 210) and configured to be selectively actuated for operating the system. The user interface includes a first portion and a second portion. The interface assembly also comprises a light source (140, 240) configured to provide light into the first portion of user interface (100, 104, 200). The user interface (100, 104, 200) is configured to function as a conduit for the light directed into the first portion so that the light can be emitted from the second portion of the user interface (100, 104, 200).


