Transmission Assembly for Office Machine Data Carrier Feeding

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Solution Overview

Problem

Conventional multi-function office machines with automatic document feeders face issues with feeding thicker or harder data carriers due to inconsistent thicknesses, leading to paper jams and inefficient processing.

Innovation Solution

A transmission assembly with a body, first and second rollers, a flexible element, and a transmission element that adjusts to accommodate varying thicknesses by rotating in the same direction, ensuring smooth data carrier transfer through a data carrier transferring channel with additional rollers and a friction element for enhanced friction and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the feeding mechanism of the ADF is adjusted for processing general papers, then general papers can be fed smoothly, but thicker or harder data carriers cannot be fed properly due to inconsistent thicknesses

Engineering Contradiction:
Improvefeeding process for general papersVSAvoidadaptability to different data carrier thicknesses
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic feeding mechanism where the lower roller is mounted on a movable guide rail that can adjust its position vertically. This allows the roller to adapt to different data carrier thicknesses by moving along the guide rail, maintaining proper contact pressure for both thin papers and thick cards without requiring manual mechanism adjustment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter of the lower roller along the guide rail to accommodate different data carrier thicknesses. By varying the vertical position of the roller, the mechanism optimizes the feeding parameters for each type of data carrier, enabling smooth feeding of both general papers and thicker cards.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the ADF feeding mechanism is designed for thick data carriers, then thicker cards can be fed, but general papers may experience feeding issues due to insufficient contact pressure

Engineering Contradiction:
Improvehandling of thick data carriersVSAvoidfeeding process for general papers
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The movable lower roller on the guide rail provides dynamic adjustment capability, allowing the system to optimize contact pressure for different data carrier types. When processing thick cards, the roller position adjusts to provide adequate pressure, while for general papers, the roller moves to maintain appropriate contact without excessive force.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide rail mechanism serves multiple functions: it enables the lower roller to adapt to different data carrier thicknesses, maintains proper feeding pressure for various materials, and prevents paper jams across different carrier types. This single structural feature provides universal adaptability for both thin papers and thick cards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If manual adjustment of the feeding mechanism is required for different data carrier types, then proper feeding can be achieved, but user operation becomes complicated and time-consuming

Engineering Contradiction:
Improvefeeding reliability for different data carriersVSAvoiduser operation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs self-adjustment through the movable lower roller that automatically adapts to different data carrier thicknesses as they are loaded. The guide rail mechanism allows the roller to find its optimal position autonomously, eliminating the need for users to manually adjust the feeding mechanism for different carrier types.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The dynamic positioning of the lower roller along the guide rail enables automatic adaptation to different data carrier thicknesses. This dynamic adjustment occurs passively as data carriers are loaded, providing reliable feeding for various materials without requiring active user intervention or complex manual adjustments.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for flexible adjustment of the data carrier transferring channel height according to the thickness of the data carrier, preventing jams and ensuring smooth transfer without mechanical failures, effectively handling various types of papers and cards.

Implementation Method 1

the friction element is disposed in the data carrier transferring channel and disposed opposite to the fourth roller

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the transmission element drives the data carrier to transfer along the transferring path

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10252871B2Transmission assembly and office machine using the same
Publication Date: 2019.04.09 AVISION
  • US10252871B2 patent drawing
  • US10252871B2 patent drawing
  • US10252871B2 patent drawing

AI summary

The present disclosure provides a transmission assembly and an office machine comprising the same. The transmission assembly includes a body, a first roller, a second roller, a flexible element, a third roller and a transmission element. The first roller is pivoted at a first position of the body, the second roller is pivoted at a second position of the body, one end of the flexible element connects to the body, the third roller is pivoted besides the first roller in parallel and rotates with the first roller simultaneously, and a transmission element is used to surround axes of the first roller and the second roller; wherein, the rotating directions of the first roller, the second roller, the third roller and the transmission element are the same. The present disclosure provides another office machine using the same.