Transmission Creep Torque Control via Adaptive Grade Sensing

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Solution Overview

Problem

Current transmission control systems for vehicles face challenges in optimizing creep torque to balance fuel economy and driving performance, as high creep torque is unnecessary in certain situations but low creep torque can lead to unwanted rolling or fuel inefficiency.

Innovation Solution

A transmission control system that uses a computing device, such as a controller, to process signals from sensors like driver interface, grade, and brake pedal sensors to determine the necessary level of creep torque based on pre-programmed logic rules and calibration values, adjusting torque levels according to vehicle incline and driver preferences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high creep torque is supplied to the wheels, then driving performance is improved, but fuel consumption increases

Engineering Contradiction:
Improvedriving performanceVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The transmission control system dynamically adjusts the level of creep torque supplied to the wheels based on real-time vehicle conditions (grade, driver input, brake status). The system transitions from static high creep torque to dynamic adaptive torque control, optimizing the balance between driving performance and fuel consumption by supplying only the necessary torque level for current operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the torque parameter based on detected vehicle conditions. When the vehicle is on an uphill grade, the system increases creep torque to prevent rollback; when on flat or downhill grades, it reduces torque to save fuel. This parameter adaptation resolves the contradiction by making torque supply conditional rather than constant.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If low creep torque is supplied to reduce fuel consumption, then fuel economy is improved, but driving performance deteriorates

Engineering Contradiction:
Improvefuel economyVSAvoiddriving performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts creep torque based on real-time conditions rather than maintaining a consistently low level. When uphill grades are detected, the system automatically increases torque to maintain driving performance, thus resolving the contradiction between low torque for fuel economy and sufficient torque for performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transmission control system uses feedback from grade sensors, brake pedal sensors, and driver interface sensors to continuously monitor vehicle conditions and adjust creep torque accordingly. This feedback mechanism ensures that torque is increased when needed for driving performance while remaining low during conditions where fuel economy is the priority.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If creep torque is controlled based on vehicle grade, then fuel economy is improved, but system complexity increases

Engineering Contradiction:
Improvefuel economyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The transmission control system performs multiple functions using a single integrated controller: it monitors grade, interprets driver input, manages brake status, and controls torque output. By making the control system multi-functional, the patent avoids adding separate dedicated systems for each function, thus limiting the increase in overall system complexity while achieving fuel economy improvements through grade-based torque control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If creep torque is increased to prevent rollback on uphill, then driving performance is improved, but fuel consumption increases

Engineering Contradiction:
Improverollback preventionVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies high creep torque locally and temporarily only when and where needed - specifically when uphill grades are detected and the vehicle is stationary or moving slowly. On flat or downhill grades, or when the vehicle is moving at higher speeds, the system reduces torque to save fuel. This localized application of high torque resolves the contradiction by limiting high torque supply to specific conditions where rollback prevention is necessary.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9008924B2Transmission creep control
Publication Date: 2015.04.14 EATON CUMMINS AUTOMATED TRANSMISSION TECHNOLOGIES LLC
  • US9008924B2 patent drawing
  • US9008924B2 patent drawing
  • US9008924B2 patent drawing

AI summary

A transmission control system and method for controlling the level of creep torque supplied by a powertrain. The transmission control system having a controller configured to receive output signals from any one of a driver interface device sensor, a grade sensor, and a brake pedal sensor. Based on the output signals, the level of necessary creep torque and be determined and supplied, reducing unnecessary fuel consumption.