Automatic Transmission Discharge Speed Control for Neutral Shift Shock

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Solution Overview

Problem

Conventional automatic transmissions require complex learning control to prevent shock during gear stage switching from a running range to a neutral range, complicating the control process.

Innovation Solution

An automatic transmission system that includes frictional engagement elements with a first and second piston, hydraulic chambers, and discharge speed switching sections, where the discharge speed of hydraulic fluid is controlled to increase during a predetermined time period when switching from a running range to a neutral range, allowing for rapid disengagement without learning control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the discharge speed of hydraulic fluid is increased rapidly during switching from running range to neutral range, then the responsiveness of disengagement is improved, but shock is generated due to rapid torque variation

Engineering Contradiction:
Improvedischarge speed of hydraulic fluidVSAvoidshock
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the discharge speed of hydraulic fluid variable rather than fixed. The discharge speed switching section dynamically adjusts the discharge speed based on the disengagement state of the frictional engagement element. Initially, the discharge speed is increased rapidly to ensure responsive disengagement, then it is reduced to prevent shock. This dynamic adjustment resolves the contradiction between responsiveness and shock prevention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by increasing the discharge speed of hydraulic fluid before the actual disengagement occurs. The discharge speed switching section anticipates the need for rapid disengagement and prepares by increasing hydraulic fluid discharge speed in advance. This preliminary increase in discharge speed ensures that when disengagement is needed, it occurs rapidly and responsively, while subsequent reduction prevents shock.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If learning control is implemented to optimize the time period for holding large orifice state, then shock prevention is improved, but the control process becomes complicated

Engineering Contradiction:
ImproveshockVSAvoidcontrol process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies self-service by making the frictional engagement element automatically control its own disengagement process. The element monitors its own engagement state and autonomously adjusts the discharge speed of hydraulic fluid through the discharge speed switching section. This eliminates the need for complex external learning control systems, as the element itself manages the timing and speed adjustments needed for shock-free disengagement.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies taking out by extracting the complex learning control function from the overall system and replacing it with a simpler discharge speed switching mechanism. Instead of implementing sophisticated learning algorithms to determine optimal disengagement timing, the patent extracts the essential function of timing control and implements it through the discharge speed switching section that automatically responds to the frictional engagement element's state, thereby simplifying the control process.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents shock and ensures responsive disengagement with a simplified control process, reducing the complexity of controlling hydraulic fluid discharge speeds.

Implementation Method 1

Each of the hydraulic chamber receives the hydraulic fluid, so that the corresponding piston is moved

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Gradient

Implementation Method 2

the hydraulic chamber receives the hydraulic fluid, so that the corresponding piston is moved

Methodology Applied
Scientific EffectHydraulic force: Hydraulic Press

Implementation Method 3

The automatic transmission is arranged to switch a transmitting path of a rotational torque by engagement/disengagement of the frictional engagement elements

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8439785B2Control apparatus for automatic transmission
Publication Date: 2013.05.14 JATCO LTD
  • US8439785B2 patent drawing
  • US8439785B2 patent drawing
  • US8439785B2 patent drawing

AI summary

An automatic transmission includes: a frictional engagement element arranged to be switched from an engagement state to a disengagement state at a switching from a running range to a neutral range, and including: frictional plates; a first piston arranged to push the frictional plates; a second piston arranged to push the frictional plates; a first hydraulic chamber arranged to receive a hydraulic fluid for pushing the first piston; and a second hydraulic chamber arranged to receive a hydraulic fluid for pushing the second piston; a first discharge speed switching section arranged to switch only a discharge speed of the hydraulic fluid of the first hydraulic chamber; and a control unit configured to increase the discharge speed of the hydraulic fluid of the first hydraulic chamber during a predetermined time period by the first discharge speed switching section at the switching from the running range to the neutral range.