Automatic Transmission Downshift Thresholds for Stability

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Solution Overview

Problem

Conventional automatic manual transmissions face challenges in avoiding double downshifts and achieving precise gear selection via the accelerator pedal, leading to inefficient engine power utilization, increased consumption, and reduced comfort due to frequent gear changes and sensitivity requirements.

Innovation Solution

Designing downshift thresholds to run horizontally in a first range and have stepped sections in a second range of the accelerator pedal position, maintaining a constant accelerator pedal hysteresis, allowing for reproducible and precise gear selection and optimal engine power utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional downshift maps with continuously increasing thresholds are used, then the transmission can respond to driver input, but the accelerator pedal hysteresis becomes too small requiring excessive driver sensitivity and causing frequent double downshifts

Engineering Contradiction:
Improvedriver controllabilityVSAvoidgear selection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The downshift threshold map is segmented into multiple discrete threshold curves (e.g., T1, T2, T3, T4) corresponding to different gear transitions. Each threshold curve is defined by specific vehicle speed values at different accelerator pedal positions, creating distinct switching points rather than continuous thresholds. This segmentation provides stable, reproducible gear selection points that reduce double downshifts while maintaining driver controllability.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If downshift thresholds are set to allow later downshifts for better engine power utilization, then consumption and comfort improve, but the driver must have very sensitive accelerator pedal metering which is difficult to achieve

Engineering Contradiction:
Improveengine power utilizationVSAvoidaccelerator pedal metering sensitivity
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The downshift thresholds are defined using specific vehicle speed values (parameters) that are optimized for each gear transition. By carefully selecting these speed thresholds at different accelerator pedal positions, the system achieves later downshifts that maximize engine power utilization in higher gears, improving consumption and comfort. The discrete parameter values provide clear switching points that do not require excessive driver sensitivity.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the accelerator pedal hysteresis is reduced for more responsive gear changes, then shift responsiveness improves, but double downshifts occur more frequently and driver sensitivity requirements increase

Engineering Contradiction:
Improvegear shift responsivenessVSAvoiddownshift stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control unit pre-calculates and stores multiple downshift threshold curves with optimized hysteresis characteristics before operation. These thresholds are determined in advance to provide appropriate hysteresis buffers that prevent double downshifts while maintaining responsive gear changes. The system does not need to dynamically adjust hysteresis during operation, as the preliminary threshold definitions already account for stable switching behavior.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP1860350B1Method for performing gear shifts from a source gear to a target gear of an automatic transmission, in particular for down shifts
Publication Date: 2012.03.21 VOLKSWAGEN AG
  • EP1860350B1 patent drawingFigure 1
  • EP1860350B1 patent drawingFigure 2

AI summary

The method involves defining upshifting and downshifting thresholds based on a function accelerator pedal position for each sequential gear change, and storing a limiting value valid for the respective upshifting and/or downshifting as vehicle speed value in a controller. Two of the downshifting thresholds are formed in an area of the accelerator pedal position in a horizontally running manner, and are formed in another area of the accelerator pedal position in a partial cascaded manner.