Transmission Line Conveying Control for Long Conduit Installation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing transmission line installation methods struggle with successful installation over long distances due to unknown duct geometry, leading to incomplete installations, increased manual labor, and reduced quality of fiber optic cable transmission.

Innovation Solution

A transmission line installation system with a control unit and local controllers that synchronize operations using data communication to adjust installation based on conduit and line specifications, including a route evaluation system to determine duct geometry and adjust installation settings for precise cable advancement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional transmission line installation methods are used, then installation can be performed with simple equipment, but installation success rate decreases and manual labor increases

Engineering Contradiction:
Improveinstallation success rateVSAvoidinstallation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates sensors that detect the position of the transmission line during installation and provide real-time feedback to the control unit. The control unit adjusts installation parameters based on this feedback to ensure successful completion of the installation process, thereby improving reliability without requiring overly complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The transmission line conveying apparatus automatically adjusts its operation based on detected line position and conduit geometry, reducing the need for manual intervention and monitoring. The system self-regulates to maintain optimal installation conditions, improving success rate while managing complexity through automation.

Inventive Principle:
Principle #25Self-service

2Length of moving object

If transmission line is installed over long distances, then data transmission capability is improved, but installation completeness decreases

Engineering Contradiction:
Improvetransmission line lengthVSAvoidinstallation completeness
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

Before installing the transmission line, the system performs route evaluation to detect the geometry of the conduit in advance. This preliminary action allows the control unit to plan the installation path and adjust parameters proactively, ensuring complete installation over long distances while maintaining precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual mechanical installation methods with an automated conveying apparatus that uses sensors and control algorithms to monitor and adjust the installation process. This substitution enables precise control over long-distance installation, ensuring completeness that would be difficult to achieve manually.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If duct geometry is unknown, then installation setup is simplified, but installation accuracy decreases

Engineering Contradiction:
Improveinstallation setup simplicityVSAvoidduct geometry knowledge
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system performs route evaluation before installation to detect the actual geometry of the conduit. This preliminary detection provides accurate geometry information without complicating the setup process, as the detection is automated and integrated into the installation workflow.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit dynamically adjusts installation parameters based on the detected duct geometry. By changing parameters such as conveying speed, tension, and positioning in response to measured geometry, the system achieves high installation accuracy while maintaining simple setup procedures.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If multiple splices are used to complete installation, then installation reliability is improved, but transmission quality decreases

Engineering Contradiction:
Improveinstallation reliabilityVSAvoidfiber optic cable transmission quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The system uses real-time feedback from sensors to monitor the position and status of the transmission line during installation. This allows the control unit to make adjustments that prevent installation failures, achieving reliability without needing to create multiple splice points that would degrade transmission quality.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250323476A1Transmission line installation system
Publication Date: 2025.10.16 CO CONDUX INT INC
  • US20250323476A1 patent drawing
  • US20250323476A1 patent drawing
  • US20250323476A1 patent drawing

AI summary

A transmission line installation system includes a transmission line conveying apparatus that operates to install a transmission line within a conduit by advancing the transmission line through the conduit. The transmission line conveying apparatus includes a plurality of components. The components include local controllers. Communication with the local controllers of the components synchronizes operation of the components during the installation of a transmission line.