Automatic Transmission Nested Shifting Control

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Solution Overview

Problem

Existing methods for operating automatic transmissions with five or more switching elements are not suitable for advanced transmissions with eight forward gears and one reverse gear, as they fail to efficiently perform nested upshifts and downshifts.

Innovation Solution

A method that involves strategically opening and closing switching elements during upshifts and downshifts to prepare for subsequent gear changes, utilizing a minimum or maximum selection control, and maintaining specific switching elements closed during transitions to enable efficient nested gear shifts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the automatic transmission has eight forward gears and one reverse gear with at least five switching elements, then the gear range and versatility are improved, but the complexity of controlling nested upshifts and downshifts increases significantly

Engineering Contradiction:
Improvegear rangeVSAvoidswitching element control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the gear shifting process into distinct phases: first upshift/downshift execution and second upshift/downshift preparation. During the first shift, specific switching elements are prepared in advance for the second shift, allowing complex eight-speed transmissions to manage multiple gear changes systematically without overwhelming control complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by preparing switching elements for the second upshift or downshift during the execution of the first upshift or downshift. This advance preparation ensures that when the first shift completes, the second shift can immediately follow without delay, enabling efficient nested gear changes in eight-speed transmissions

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If successive upshifts or downshifts are executed sequentially without nesting, then the control logic is simpler, but the shifting speed and responsiveness to driver requests deteriorate

Engineering Contradiction:
Improvecontrol logicVSAvoidshifting speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent prepares switching elements for the second shift during the first shift execution, enabling immediate sequential execution without waiting for the first shift to fully complete. This preliminary preparation maintains simple control logic while dramatically improving shifting speed and responsiveness to driver requests

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements nested shifts where the second upshift or downshift is prepared and executed within the time frame of the first shift. This nesting allows multiple gear changes to occur in overlapping time periods, improving overall shifting speed while maintaining manageable control logic through structured preparation sequences

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If switching elements are prepared for subsequent shifts during current shifts, then the nested shift execution speed is improved, but the risk of timing conflicts and control errors increases

Engineering Contradiction:
Improveshift execution speedVSAvoidcontrol timing
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the switching element control into specific phases: which elements to open/close during the first shift, which to prepare for the second shift, and which to keep closed throughout. This segmentation eliminates timing conflicts by assigning distinct roles to different switching elements, maintaining reliability while enabling fast nested shifts

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent dynamically adjusts switching element states based on the current shift phase. During the first upshift/downshift, certain elements are prepared for the second shift, and the control system adaptively manages transitions between preparation and execution phases, ensuring reliable timing even during rapid nested gear changes

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP1865234B1Method for operating a drive train
Publication Date: 2010.03.10 ZF FRIEDRICHSHAFEN AG
  • EP1865234B1 patent drawingFigure 1~3
  • EP1865234B1 patent drawingFigure 4
  • EP1865234B1 patent drawingFigure 5

AI summary

The method involves providing an automatic transmission (2) with five switching units, where three units are closed and two units are opened for torque- and/or power transmission in forward and/or reverse gears. Three switching units are alternatively opened and closed, during implementation of the one of stepping and/or shifting operations. One of the switching units is controlled during transition from one of the operation to other operation over a minimum or maximum range. The fourth switching unit is closed and/or opened during implementation of two operations.