Transmission Pressure Sensor Control for Altitude Compensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for operating a transmission device, such as a nine-speed transmission, face challenges in accurately determining changes in operating states due to variations in ambient pressure and altitude, leading to delayed or premature initiation of transmission functions, which affects driving comfort.

Innovation Solution

The method involves using a sensor device upstream of the throttle device to determine pressure signals corresponding to operating pressure, with threshold values calculated from the sum of ambient pressure and a pressure offset, allowing for accurate determination of operating state changes and requested states, thereby improving driving comfort by adjusting hydraulic fluid flow and accounting for pressure delays and resistances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an absolute pressure sensor is used to determine operating pressure, then the pressure signal can be measured, but the measurement precision deteriorates due to ambient pressure variations and altitude changes

Engineering Contradiction:
Improveoperating pressure measurementVSAvoidambient pressure variation
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A reference pressure sensor is introduced as an intermediary element to measure ambient pressure separately. This reference measurement acts as a mediator that allows the system to distinguish between ambient pressure variations and actual operating pressure changes, thereby compensating for the harmful effects of ambient pressure on the absolute pressure sensor measurements

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the parameter being measured by using a differential pressure measurement approach. Instead of relying solely on absolute pressure values, the system measures the difference between absolute pressure and reference (ambient) pressure, which isolates the operating pressure signal from ambient pressure variations and altitude effects

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If threshold values are used to determine operating state changes, then the control logic is simplified, but the reliability deteriorates due to delayed or premature function initiation

Engineering Contradiction:
Improvecontrol logicVSAvoidoperating state detection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements feedback by continuously monitoring the pressure signal and comparing it against dynamically adjusted threshold values. The feedback loop allows the control unit to detect when the pressure signal exceeds or falls below thresholds, triggering appropriate responses while compensating for ambient pressure variations through reference sensor data, thereby maintaining both simplicity and reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The threshold values are made dynamic rather than fixed, allowing them to adapt to changing ambient conditions. By adjusting thresholds based on reference pressure measurements, the system maintains accurate operating state detection across varying environmental conditions without complicating the control logic

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures more precise control of transmission operations, reducing undersupply issues and maintaining high driving comfort by accurately determining operating state changes and adjusting hydraulic fluid flow, even under varying ambient conditions and after system restarts or downtimes.

Implementation Method 1

through a sensor device upstream of a throttle device, which is connected to a transmission area essentially featuring ambient pressure, a value of a pressure signal corresponding to the operating pressure of a positive-locking shifting element of the transmission device can be determined

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentUS9347552B2Method for operating a transmission device
Publication Date: 2016.05.24 ZF FRIEDRICHSHAFEN AG
  • US9347552B2 patent drawing
  • US9347552B2 patent drawing
  • US9347552B2 patent drawing

AI summary

A method for operating a transmission device, which is transferable into different operating states through the actuation of shifting elements, is described. At least one of the shifting elements is designed as a positive-locking shifting element, which is supplied with operating pressure for presenting a defined operating state of the transmission device. Through a sensor device upstream of a valve device, which is connected to a transmission area essentially featuring ambient pressure, a value of a pressure signal corresponding to the operating pressure can be determined. Upon exceeding a threshold value of the pressure signal, currently in the area of the positive-locking shifting element, a change in operating state is determined, and, upon falling short of an additional threshold value of the pressure signal, the reaching of the requested operating state is established. In a non-actuated operating state of the positive-locking shifting element, the pressure in the transmission area is established by the sensor device. Upon the presence of a request for a change in operating state in the area of the positive-locking shifting element, the threshold value and the additional threshold value are determined from the sum of the pressure calculated in the transmission area prior to the presence of the request for the change in operating state and a pressure offset value.