Vehicle Transmission Gear Control Using Predictive Shift Simulation

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Solution Overview

Problem

Current gear selection strategies for vehicles, particularly heavy-duty vehicles, do not adequately optimize fuel efficiency, reduce component wear, and ensure operator comfort, especially in varying road topography.

Innovation Solution

A method that involves onboard simulation and cost analysis to select the most efficient gear control actions based on a speed profile and operational conditions, using a control unit to determine the best gear shifts to maintain speed within established limits, thereby optimizing gear selection and reducing computational requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional gear selection strategies are used, then the transmission control is simple, but fuel efficiency is not optimized and component wear increases

Engineering Contradiction:
Improvefuel consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system performs preliminary simulations of multiple gear control actions before actual execution. By predicting vehicle responses to different gear selections in advance and evaluating them against cost functions, the system optimizes fuel consumption without requiring complex real-time control adjustments during vehicle operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates virtual copies of vehicle responses through simulations. Instead of directly controlling the transmission based on simple rules, the control unit simulates multiple potential gear control actions and their outcomes, selecting the optimal action based on simulated cost evaluations, thereby improving fuel efficiency while maintaining manageable control complexity.

Inventive Principle:
Principle #26Copying

2Use of energy by moving object

If multiple simulations are performed to optimize gear selection, then fuel efficiency improves, but computational requirements increase

Engineering Contradiction:
Improvefuel consumptionVSAvoidcomputational power
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The system segments the road portion into multiple road segments and performs simulations sequentially for each segment. This division allows the control unit to evaluate gear control actions in manageable portions rather than computing all possible scenarios for the entire route simultaneously, reducing peak computational requirements while still achieving fuel optimization through multiple simulated evaluations.

Inventive Principle:
Principle #1Segmentation

3Productivity

If gear control actions are selected based on comprehensive simulations, then vehicle operation efficiency improves, but the risk of delays and errors increases

Engineering Contradiction:
Improvevehicle operation efficiencyVSAvoidcontrol system reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses feedback from simulated vehicle responses to evaluate and select optimal gear control actions. By comparing predicted outcomes against cost functions that account for fuel consumption, time, and operational constraints, the system makes informed decisions that improve overall vehicle operation efficiency while maintaining reliability through systematic evaluation rather than arbitrary selections.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4058692B1A method for controlling a transmission of a vehicle
Publication Date: 2024.03.13 VOLVO TRUCK CORP
  • EP4058692B1 patent drawingFigure 1
  • EP4058692B1 patent drawingFigure 2
  • EP4058692B1 patent drawingFigure 3

AI summary

The invention provides a method for controlling a transmission (103) of a vehicle (1), the method comprising: - establishing a desired speed profile (SP) for the vehicle when travelling along a road segment (RS), - performing a plurality of simulations, each of a vehicle response (VR1, VR2), in the road segment, to a respective gear control action, wherein the gear control action differs from one simulation to another, wherein the simulations include an aim to keep the speed (V) on the speed profile (SP), or within one or more established limits (DLU1, DLU2, DLL1, DLL2) of deviations from the speed profile, - determining costs for the simulated vehicle responses (VR1, VR2), - selecting, in dependence on the determined costs, one of the gear control actions, - controlling the transmission (103) with the selected gear control action.