Automatic Transmission Skip Shift Control via Interim Gear

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Solution Overview

Problem

Existing automatic vehicle transmission systems experience delays in acceleration response during skip downshifts, leading to elongated speed change periods that degrade the shift feeling for drivers, as the fixed order of shifting operations across gear stages can result in longer times to sense acceleration and potential shocks during stepwise skip downshifts.

Innovation Solution

A shift control system and method that employs a controller with a control map to determine interim speed ratios, allowing for smooth acceleration feel by shifting through defined regions of stimulation intensity and unconscious period, ensuring the driver senses acceleration without delay, by executing sequential shifts within moderate and intense regions to achieve the target speed ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fixed order of shifting operation is used across gear stages to achieve skip downshift, then the transmission can execute multi-stage gear changes, but the acceleration response time is delayed and the speed change period is elongated

Engineering Contradiction:
Improvegear shifting capabilityVSAvoidacceleration response time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies dynamics by making the shifting order adaptive rather than fixed. The control device dynamically adjusts the sequence of gear stage shifts based on real-time acceleration requirements and vehicle state, allowing the system to optimize response time for each specific operating condition while maintaining multi-stage skipping capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of shifting order from a static fixed sequence to a dynamic variable sequence. By adjusting the order parameters based on acceleration demands, the system can prioritize faster acceleration response when needed while still achieving the desired skip downshift across multiple gear stages.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If skip downshift is executed stepwise through interim gear stages, then the gear change can be controlled smoothly, but the driver may feel shock during the transition

Engineering Contradiction:
Improveshifting controlVSAvoiddriver shock
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful shock sensation from the shifting process by selectively bypassing intermediate gear stages that would cause noticeable acceleration drops. Instead of stepping through all interim stages, the system extracts only the necessary speed ratio changes while maintaining smooth acceleration perception for the driver.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies skipping by allowing the transmission to rush through multiple gear stages in optimized sequences. When acceleration response is prioritized, the system can skip certain intermediate engagement steps that would otherwise cause perceptible shocks, while still achieving the target gear stage through alternative pathways.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Device complexity

If the unconscious period and stimulation intensity are not optimized, then the control system is simpler, but the driver cannot sense acceleration increase promptly

Engineering Contradiction:
Improvecontrol system complexityVSAvoidacceleration perception delay
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent implements feedback by continuously monitoring acceleration sensations and adjusting the shifting sequence accordingly. The control device uses feedback from acceleration sensors and driver state to determine whether to prioritize unconscious period reduction or stimulation intensity optimization, creating a closed-loop system that responds to real-time conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by pre-calculating optimal shifting sequences that account for the driver's unconscious period and stimulation intensity requirements. Before executing the skip downshift, the system determines the best order of gear stage changes to ensure acceleration is sensed promptly, preparing the optimal path in advance based on current vehicle state.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10066740B2Shift control system and shift control method for automatic vehicle transmission
Publication Date: 2018.09.04 TOYOTA JIDOSHA KK
  • US10066740B2 patent drawing
  • US10066740B2 patent drawing
  • US10066740B2 patent drawing

AI summary

A shift control system and a shift control method configured to execute a skip shift smoothly are provided. The shift control system selects an interim gear stage with reference to a control map. The control map is configured to determine: an intense region where a driver is allowed to sense an increase in the acceleration sufficiently based on an unconscious period, and a stimulation intensity; and a moderate region where acceleration is increased in a mild manner. During execution of the skip shift, the acceleration is increased in a mild manner by shifting the gear stage from an initial stage to the interim gear stage, and then increased significantly by shifting the gear stage from the interim gear stage to a target gear stage.