Transmission Upshift Control for Knock-Limited Fuel Economy

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Solution Overview

Problem

Existing transmission control systems inaccurately predict fuel economy shifts due to varying ambient conditions, leading to potential spark knock and decreased fuel economy under certain temperature and humidity conditions.

Innovation Solution

The method involves up-shifting the transmission based on whether engine knock limits spark advance, considering ambient effects on engine knock and ignition timing to accurately assess the impact on fuel flow, using sensors to determine operating conditions and adjust fuel delivery accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the transmission up-shifts based on predicted fuel economy using a ratio map, then fuel economy is improved under cold temperatures and high humidity, but spark knock occurs and fuel economy decreases under hot temperatures and low humidity

Engineering Contradiction:
Improvefuel economyVSAvoidprediction accuracy
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system changes the prediction parameters by incorporating ambient temperature and humidity into the fuel economy prediction model. Instead of using only a generic ratio map based on speed and torque, the system adjusts prediction parameters according to ambient conditions, allowing accurate predictions across different environmental contexts without causing spark knock.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the transmission up-shifts automatically based on fuel consumption ratio map, then shifting control is simplified, but the system cannot account for ambient effects on engine knock and ignition timing

Engineering Contradiction:
Improveshifting controlVSAvoidambient condition response
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The shifting control system is enhanced to perform multiple functions: it continues to use the fuel consumption ratio map for basic shifting decisions while also evaluating ambient temperature and humidity conditions to predict spark knock risk. This multi-functional approach maintains ease of operation while adding adaptability to ambient conditions through integrated knock prediction capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the system uses a fuel consumption ratio map for shift prediction, then the shifting decision process is simplified, but it incorrectly predicts fuel economy improvement under hot temperatures and low humidity

Engineering Contradiction:
Improveshift prediction systemVSAvoidfuel economy prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs preliminary evaluation of ambient conditions before executing the shift prediction. By assessing temperature and humidity upfront, the system can determine whether the standard ratio map prediction is likely to be accurate or if knock conditions may develop. This preliminary action prevents incorrect predictions while maintaining relatively simple system architecture.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7762924B2Transmission shifting responsive to borderline knock limits
Publication Date: 2010.07.27 FORD GLOBAL TECH LLC
  • US7762924B2 patent drawing
  • US7762924B2 patent drawing
  • US7762924B2 patent drawing

AI summary

A method for operating an engine and transmission in a vehicle is described. The method comprises up-shifting the transmission based on whether engine knock limits spark advance at engine conditions after the up-shift. Further, the method may include accounting for differences in fuel types, and their effects on engine knock in future gears.