Transparent Anode Metal Oxide Conductive Polymer Organic EL Device

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Solution Overview

Problem

In organic electroluminescence devices with an inverted stacked structure, the formation of a transparent conductive metal oxide anode by vacuum deposition can damage the underlying organic layer, leading to reduced luminous efficacy and increased driving voltage, while using conductive polymers results in low conductivity and light absorption, limiting transmittance and conductivity.

Innovation Solution

A top emission type organic electroluminescence device is developed with a cathode and a stacked structure including an organic light emitting layer, where a transparent anode is formed using a combination of metal oxide and conductive polymer, printed onto the stacked structure to enhance conductivity and transmittance without damaging the organic layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a transparent conductive metal oxide anode is formed by vacuum deposition in an inverted stacked structure, then the anode can be formed after the organic layer, but the plasma or radiant heat damages the underlying organic layer

Engineering Contradiction:
Improveease of manufactureVSAvoiddamage to organic layer
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A buffer layer is introduced between the transparent conductive metal oxide anode and the organic light emitting layer to protect the organic layer from damage during vacuum deposition. The buffer layer acts as an intermediary that absorbs or blocks harmful plasma and radiant heat while allowing the anode to be formed properly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer is designed as a thin, sacrificial layer that can be easily deposited and removed or integrated into the final structure. It serves its protective function during manufacturing and then becomes part of the device structure, effectively acting as a disposable protective element.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If conductive polymer is used for the anode in inverted stacked structure, then the anode can be formed by printing without damaging organic layer, but the conductivity and light transmittance are insufficient

Engineering Contradiction:
Improvedamage to organic layerVSAvoidconductivity and transmittance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The anode is constructed as a composite structure combining transparent conductive metal oxide and conductive polymer materials. This composite anode leverages the high conductivity and transmittance of metal oxide while incorporating the printing compatibility and organic-layer-friendly properties of conductive polymers, achieving both high performance and gentle formation process.

Inventive Principle:
Principle #40Composite materials

3Reliability

If transparent conductive metal oxide is used for the anode, then high conductivity and transmittance are achieved, but the vacuum deposition process damages the organic layer and increases driving voltage

Engineering Contradiction:
Improveconductivity and transmittanceVSAvoiddamage to organic layer and driving voltage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The buffer layer serves as a protective intermediary during the vacuum deposition of transparent conductive metal oxide, preventing plasma and radiant heat from damaging the organic layer. This allows the use of high-performance metal oxide materials without suffering from their harmful deposition effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer acts as a sacrificial protective element that is deposited temporarily during manufacturing to protect the organic layer, then becomes integrated into the device structure where it continues to provide protection and electrical functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high light extraction efficiency with improved luminous efficacy and reduced driving voltage by compensating for the limitations of metal oxide and conductive polymer combinations, providing a transparent anode with high conductivity and transmittance in the visible light region.

Implementation Method 1

excitons are generated when the recombination of holes and electrons injected from the anode and the cathode occurs in an organic light emitting layer. Light having a wavelength corresponding to an energy band gap is emitted when the excitons return to the ground state.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8754405B2Organic electroluminescence device having anode including metal oxide and conductive polymer, light emission apparatus, and method of fabricating organic electroluminescence device
Publication Date: 2014.06.17 RICOH CO LTD
  • US8754405B2 patent drawing
  • US8754405B2 patent drawing
  • US8754405B2 patent drawing

AI summary

An organic electroluminescence device includes a cathode, a stacked structure provided on the cathode and including an organic layer that includes an organic light emitting layer, and a transparent anode provided on the stacked structure, The transparent anode includes a metal oxide and a conductive polymer.