Transparent Cathode Stack for Low-Resistance Display Electrodes

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Solution Overview

Problem

Display devices face issues with high sheet resistance and defects in the cathode electrode due to its high sheet resistance, which affects light transmittance and functionality.

Innovation Solution

A multi-layered electrode structure is employed, comprising a first electrode layer of titanium or tantalum, a second electrode layer of silver or silver alloy, and a third electrode layer of indium zinc oxide, with specific thicknesses and etching to ensure low sheet resistance and high light transmittance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the cathode electrode is formed as a single layer structure of metal to ensure light transmittance, then light transmittance is improved, but sheet resistance becomes high causing defects

Engineering Contradiction:
Improvelight transmittanceVSAvoiddefects in cathode electrode
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The cathode electrode is constructed as a composite multi-layer structure comprising a first electrode layer (titanium or tantalum, 30-50 Å thick), a second electrode layer (silver or silver alloy, 42-58 Å thick), and a third electrode layer (transparent conductive material like IZO, 1000-3000 Å thick). This composite structure combines the advantages of each material: the first layer provides ohmic contact, the second layer provides low sheet resistance, and the third layer provides high light transmittance, thereby resolving the contradiction between light transmittance and defect reduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The cathode electrode is segmented into three distinct functional layers, each performing a specific function. The segmentation allows optimization of each layer's thickness and material properties independently, enabling the overall electrode to achieve both high light transmittance and low sheet resistance without defects.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the cathode electrode is formed as a single layer structure of metal, then device complexity is reduced, but sheet resistance becomes high causing voltage drop

Engineering Contradiction:
Improveelectrode structure complexityVSAvoidvoltage drop
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The multi-layer composite electrode structure with titanium/tantalum (30-50 Å), silver/silver alloy (42-58 Å), and transparent conductive material (1000-3000 Å) provides progressively lower sheet resistance at each layer, reducing voltage drop and energy loss while maintaining manageable structural complexity through systematic material selection and thickness control.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250221108A1Display device and method of manufacturing the same
Publication Date: 2025.07.03 SAMSUNG DISPLAY CO LTD
  • US20250221108A1 patent drawing
  • US20250221108A1 patent drawing
  • US20250221108A1 patent drawing

AI summary

A display device includes: a first electrode; a semiconductor stacked member including a first semiconductor layer, a second semiconductor layer, and an active layer between the first semiconductor layer and the second semiconductor layer, and located on the first electrode; and a second electrode on the semiconductor stacked member, the second electrode including: a first electrode layer on the semiconductor stacked member; a second electrode layer on the first electrode layer, the second electrode layer having a lower sheet resistance than the first electrode layer; and a third electrode layer on the second electrode layer, the third electrode layer including a transparent conductive material.