Transparent Polymer Electrolyte Films for Clear, Fast Smart Windows

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Solution Overview

Problem

Existing electrolyte films for electrochromic windows suffer from poor optical clarity due to incompatibility between polymers and plasticizers, which compromises their transparency and ionic conductivity, making them unsuitable for smart window applications.

Innovation Solution

Formulations incorporating specific organic carbonates and second plasticizer materials with Hansen Solubility Parameters (Ra) less than 5.0, preferably 3.79, to enhance compatibility and maintain optical transparency while achieving ionic conductivity of at least 3.85×10−5 Siemens/cm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid polymeric interlayer electrolyte is used, then electrolyte leakage is eliminated, but ionic conductivity is poor

Engineering Contradiction:
Improveelectrolyte leakage preventionVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent uses a composite electrolyte system combining a solid polymeric interlayer (providing structural integrity and leakage prevention) with a liquid electrolyte (providing high ionic conductivity). This composite approach allows the system to simultaneously achieve both reliability through the solid polymer matrix and high ionic conductivity through the liquid electrolyte phase, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Power

If a polymer is plasticized with a liquid electrolyte, then ionic conductivity is improved, but optical clarity is compromised due to incompatibility

Engineering Contradiction:
Improveionic conductivityVSAvoidoptical clarity
Core Design Contradiction:
PowerVSIllumination intensity

Solution Approach 1:

The patent modifies the chemical parameters of the polymer by selecting specific polymer types (such as polyether-based polymers with particular molecular weights and structures) and adjusting plasticizer concentrations and types to optimize both ionic conductivity and optical clarity. By carefully controlling these parameters, the system achieves high ionic conductivity while maintaining optical transparency, resolving the contradiction between these properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite system where a solid polymeric interlayer is combined with a liquid electrolyte in a manner that maintains optical clarity. The solid polymer provides structural integrity and optical transparency, while the liquid electrolyte phase provides high ionic conductivity. This composite structure allows both properties to coexist without the incompatibility issues that would arise from simple mixing.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If polymer and plasticizer are completely dissolved into each other, then optical clarity is maintained, but ionic conductivity may be insufficient

Engineering Contradiction:
Improveoptical clarityVSAvoidionic conductivity
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The patent uses a composite electrolyte system where a solid polymeric interlayer is combined with a liquid electrolyte. This composite structure allows the system to maintain optical clarity through the solid polymer matrix while achieving high ionic conductivity through the liquid electrolyte phase, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the concentration and type of plasticizer added to the polymer to achieve the right balance between optical clarity and ionic conductivity. By carefully controlling these parameters, the system maintains sufficient optical transparency while providing the necessary ionic conductivity for electrochromic window operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in electrolyte films with haze of 2% or less and ionic conductivity suitable for electrochromic windows, providing high transparency and rapid switching speeds of less than 1 minute.

Implementation Method 1

the plasticizer comprises one or more materials that are selected to provide sufficient conductivity and optical transparency... the plasticizer comprises one or more organic carbonates and a second plasticizer material... the Ra between the plasticizer and the polymer layer is less than about 5.0, preferably less than or equal to about 3.79

Methodology Applied
Scientific EffectHansen Solubility Parameters: Solvation

Implementation Method 2

it can also show a significant improvement in ionic conductivity... ionic conductivity through the electrolyte film of at least about 3.85×10−5 Siemens/cm

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 3

Electrochromism is a phenomenon where the color or opacity of a material changes depending on the application of voltage... The EC layers conduct ions and electrons

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 4

The transparent conductors are pure electron conductors

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250347967A1Optically transparent polymer electrolyte films
Publication Date: 2025.11.13 DELSTAR TECHNOLOGIES INC
  • US20250347967A1 patent drawing
  • US20250347967A1 patent drawing
  • US20250347967A1 patent drawing

AI summary

Provided are electrolyte films or cells for use in variety of applications, such as electrochromic windows. An electrolytic film comprises a polymer layer, such as thermoplastic polyurethane or polymethyl methacrylate, and an electrolyte within the polymer layer. The electrolyte comprises a salt and a plasticizer. The plasticizer comprises one or more materials that are selected to provide sufficient conductivity and optical transparency for operation of the electrolyte film in an application requiring substantial optical clarity and switching speed, such as a smart window.