Transparent Mold Frame for LCD Backlight Illumination Uniformity

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Solution Overview

Problem

In liquid crystal display (LCD) devices, the reduction of bezel size leads to visibility of end portions of the diffusion plate and optical sheet, causing nonuniform illumination and image quality deterioration, and the need for a mold frame that can stably fix the diffusion plate without being visible as a dark area.

Innovation Solution

A transparent mold frame is designed with a first mold unit supporting the display panel and a second mold unit forming an acute angle to securely fix the diffusion plate, allowing light to pass through and preventing the mold frame from being seen as a dark area, while accommodating thermal expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the bezel size is reduced, then the display area is increased, but the end portions of the diffusion plate and optical sheet become visible causing nonuniform illumination and image quality deterioration

Engineering Contradiction:
Improvedisplay areaVSAvoidillumination uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

A mold frame is introduced as an intermediary component between the diffusion plate/optical sheet and the bezel. This mold frame extends to cover the end portions of the diffusion plate and optical sheet, preventing them from being visible and ensuring uniform illumination across the display area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the mold frame is made opaque to fix the diffusion plate, then the diffusion plate is stably fixed, but the mold frame appears as a dark area in the display area

Engineering Contradiction:
Improvefixing stabilityVSAvoiddisplay brightness
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The mold frame is made transparent instead of opaque, allowing light to pass through it. This eliminates the dark area effect while maintaining the fixing function, as the transparent mold frame still securely holds the diffusion plate and optical sheet in place.

Inventive Principle:
Principle #32Color changes

3Stability of the object's composition

If the diffusion plate is fixed between mold frames, then the diffusion plate is stably supported, but the fixing portion of the mold frame creates a dark area

Engineering Contradiction:
Improvediffusion plate supportVSAvoiddisplay uniformity
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The mold frame material is changed from opaque to transparent, allowing light to pass through the fixing portions. This resolves the dark area issue while maintaining the structural support function for the diffusion plate.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transparent mold frame effectively stabilizes the diffusion plate and optical sheet, enhancing image quality by ensuring uniform illumination and hiding the mold frame from the display area, thus addressing the issues of nonuniform illumination and visibility.

Implementation Method 1

a transparent mold frame configured to fix a diffusion plate and allows light to pass through

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS10073296B2Display device having backlight assembly with transparent mold frame
Publication Date: 2018.09.11 SAMSUNG DISPLAY CO LTD
  • US10073296B2 patent drawing
  • US10073296B2 patent drawing
  • US10073296B2 patent drawing

AI summary

A display device includes: a display panel having a display area and a non-display area; a light source unit supplying light to the display panel; a bottom chassis on which the light source unit is disposed; a mold frame coupled to the bottom chassis; and a diffusion plate fixed to the mold frame and emitting light emitted from the light source unit to the display panel, wherein the mold frame may be transparent.