Transparent Piezoelectric Transducer Array for Personal Audio

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Solution Overview

Problem

Personal audio devices face challenges in achieving high performance, low power consumption, and reduced size due to limitations in acoustic transducer design, which affects sound quality and efficiency.

Innovation Solution

A high-performance optically transparent piezoelectric transducer array is developed, comprising multiple conductive and piezoelectric layers that are substantially transparent to visible light, allowing for lightweight, low-power consumption, and high acoustic output, enabling use as both actuators and sensors, and can be integrated into various devices like eyewear, headphones, and displays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional acoustic transducers are used in personal audio devices, then sound quality can be achieved, but the device size and weight increase and power consumption rises

Engineering Contradiction:
Improvesound qualityVSAvoidtransducer weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent changes the fundamental operating parameters of the transducer by using piezoelectric materials that convert electrical energy directly to mechanical vibration at the molecular level, eliminating the need for traditional coil and magnet structures. This parameter change enables ultra-thin transducer design (thickness less than 10 micrometers) while maintaining high sound pressure level output and low power consumption

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining piezoelectric ceramic layers with flexible substrate materials and transparent conductive oxide layers. This composite approach enables the transducer to achieve both mechanical rigidity for efficient vibration transfer and flexibility for integration into wearable devices, while the transparent conductive layers provide electrical connectivity without blocking light

Inventive Principle:
Principle #40Composite materials

2Power

If conventional acoustic transducers are used in personal audio devices, then sound output can be achieved, but power consumption increases

Engineering Contradiction:
Improveacoustic outputVSAvoidpower consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent replaces the traditional electromagnetic mechanical system (coils, magnets, voice coils) with a direct piezoelectric conversion system. The piezoelectric effect converts electrical energy directly to mechanical vibration without intermediate electromagnetic conversion steps, eliminating energy losses associated with electromagnetic induction and reducing overall power consumption while maintaining high acoustic output

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If transparent materials are used for the transducer layers, then optical transparency is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improveoptical transparencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent segments the transducer into multiple thin functional layers (piezoelectric ceramic layer, transparent conductive oxide layers, flexible substrate layers) that can be manufactured separately using specialized processes for each material type, then integrated through lamination or bonding. This segmentation allows each layer to be optimized for its specific function while simplifying the overall manufacturing process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses flexible thin film structures as the base substrate for the piezoelectric layers, allowing the entire transducer assembly to be bent and conform to curved surfaces. The thin film approach enables transparency while providing mechanical flexibility and simplifying integration into wearable devices through roll-to-roll manufacturing processes

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transparent piezoelectric transducer array provides improved sound quality, increased sound pressure levels, reduced leakage, and the ability to generate localized sound and haptic feedback, while maintaining transparency and low power usage, enhancing user experience in personal audio devices.

Implementation Method 1

Each transparent piezoelectric transducer includes one or more piezoelectric layers and a plurality of conductive layers

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

At least a portion of the transparent piezoelectric transducer array may detect sound to improve a sound quality of the sound generated by the transparent piezoelectric transducer array

Methodology Applied
Scientific EffectConverse piezoelectric effect: Converse Piezoelectric Effect

Data Source

PatentUS11800279B2High performance transparent piezoelectric transducers as an additional sound source for personal audio devices
Publication Date: 2023.10.24 META PLATFORMS TECHNOLOGIES LLC
  • US11800279B2 patent drawing
  • US11800279B2 patent drawing
  • US11800279B2 patent drawing

AI summary

An audio system comprises an array of transparent piezoelectric transducers on a transparent surface. Each transparent piezoelectric transducer includes one or more piezoelectric layers and one or more conductive layers that are substantially transparent to visible light. A transparent piezoelectric transducer may include, e.g., a first conductive layer, a first piezoelectric layer on the first conductive layer, and a second conductive layer on the first piezoelectric layer. Or in another example, the transparent piezoelectric transducer includes many (e.g., 20-30) piezoelectric layers and many (e.g., 20-30) conductive layers.