Vehicle Pillar Structure with Transparent Walls

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Solution Overview

Problem

The existing solid front pillar structures in vehicles reduce visibility due to light refraction, causing objects outside to appear distorted, as they are made from thick transparent resin materials that obstruct the driver's view.

Innovation Solution

A hollow vehicle pillar structure with transparent outer and inner side walls, linked by side walls, where the transparent portions are thin to minimize refraction distortion and high-strength opaque portions for structural integrity and design, are used to improve visibility and maintain structural strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the front pillar is formed as a solid structure with thick transparent resin, then the pillar provides sufficient structural strength, but light refraction causes objects to appear distorted and visibility is reduced

Engineering Contradiction:
Improvepillar structural strengthVSAvoidvisibility of objects outside vehicle
Core Design Contradiction:
StrengthVSLoss of information

Solution Approach 1:

The front pillar is divided into multiple sections along its longitudinal direction, with transparent portions and opaque portions segmented alternately. This segmentation allows light to pass through the transparent sections with minimal refraction while the opaque sections provide structural reinforcement, resolving the contradiction between visibility and strength

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the pillar are assigned different optical properties: transparent portions for maximum visibility and opaque portions for structural support. The transparent portions have optimized thickness to minimize refraction, while opaque portions are positioned strategically to maintain overall pillar strength without compromising the viewing areas

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the front pillar is formed as a solid structure, then structural integrity is maintained, but the thickness of transparent resin causes increased light refraction and distortion

Engineering Contradiction:
Improvepillar structural integrityVSAvoiddistortion of viewed objects
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The pillar structure is segmented into thin transparent sections that minimize refraction distortion. Each transparent portion is designed with optimized thickness to reduce optical distortion while maintaining adequate structural support through the alternating opaque reinforcement sections

Inventive Principle:
Principle #1Segmentation

3Loss of information

If the transparent portion thickness is reduced to improve visibility, then light refraction is minimized, but the pillar structural strength is compromised

Engineering Contradiction:
Improveclarity of objects outside vehicleVSAvoidpillar load-bearing capacity
Core Design Contradiction:
Loss of informationVSStrength

Solution Approach 1:

The pillar employs local quality differentiation where transparent portions have minimized thickness for optimal visibility and reduced refraction, while opaque portions provide concentrated structural reinforcement. This localized optimization allows the thin transparent sections to maintain clarity without compromising overall pillar strength

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The pillar uses a composite structure combining transparent material sections with opaque reinforcement sections. The transparent portions provide optical clarity while the opaque portions contribute to mechanical strength, creating a composite system that achieves both visibility and structural requirements

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hollow structure with thin transparent walls and high-strength opaque components enhances the driver's visibility by reducing light refraction distortion and maintains the pillar's structural integrity, improving both visibility and design aesthetics.

Implementation Method 1

at least a portion of the outer side wall is an outer side transparent portion and at least a portion of the inner side wall is an inner side transparent portion that is disposed so as to face the outer side transparent portion as viewed by a driver

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

there is a possibility that objects will appear more distorted due to the refraction of the light that is transmitted through the transparent resin portion

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9963173B2Vehicle pillar structure
Publication Date: 2018.05.08 TOYOTA JIDOSHA KK

AI summary

A vehicle pillar structure comprises a pillar portion, the pillar portion extends in parallel with an outer side end portion in a vehicle transverse direction of a windshield glass and, as viewed from a longitudinal direction of the pillar portion, has a hollow structure. The pillar portion comprises an outer side wall forming a wall portion at a vehicle outer side of the pillar portion, an inner side wall forming a wall portion at a vehicle cabin side of the pillar portion, and a pair of side walls linking the outer side wall and the inner side wall together. At least a portion of the outer side wall is an outer side transparent portion, and at least a portion of the inner side wall is an inner side transparent portion that is disposed so as to face the outer side transparent portion as viewed by a driver.