Transparent Separator Coin Cell for In Situ Dendrite Observation

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Solution Overview

Problem

Current methods fail to accurately observe dendrite formation dynamics in lithium batteries due to the fragility of dendrites and the impracticality of SEM imaging, which hinders understanding and prevention of short-circuiting and thermal decomposition issues in rechargeable batteries, especially in larger aircraft batteries.

Innovation Solution

A coin cell design with a transparent non-conductive separator and hermetic sealing allows for in situ visualization of dendrite growth using a microscope, enabling direct observation of dendrite morphology and behavior within a sealed, realistic battery environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If SEM imaging is used to observe dendrite formation, then measurement precision is improved, but device complexity and difficulty of detecting and measuring worsen due to the fragility of dendrites and impracticality of SEM imaging

Engineering Contradiction:
Improvedendrite observation accuracyVSAvoiddendrite detection difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent introduces an optical window as an intermediary component that allows optical microscopy to observe dendrite formation through the battery separator. This mediator enables indirect observation without requiring direct access to the dendrites, thus avoiding their fragility issues while maintaining observation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/physical SEM imaging system with an optical microscopy system. By substituting the complex mechanical electron beam system with a simpler optical system, the patent achieves dendrite observation without the operational difficulties and complexity associated with SEM

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional sealed battery design is used, then reliability is improved, but ease of operation worsens due to inability to perform in situ visualization

Engineering Contradiction:
Improvebattery safetyVSAvoidvisualization capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the battery separator into two functional parts: a functional separator layer and a transparent optical window layer. This segmentation allows the separator to simultaneously maintain its electrochemical function and provide optical transparency for visualization, resolving the conflict between sealing and observation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transparent separator serves multiple functions: it acts as an electrochemical separator preventing direct contact between electrodes, maintains hermetic sealing of the battery, and provides an optical window for dendrite visualization. This multi-functionality eliminates the need for separate observation mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9620808B2Method and device for dendrite research and discovery in batteries
Publication Date: 2017.04.11 CALIFORNIA INST OF TECH
  • US9620808B2 patent drawing
  • US9620808B2 patent drawing
  • US9620808B2 patent drawing

AI summary

An electrolytic coin cell that has been used to study the growth of lithium dendrites by optical observation is described. The cell makes possible observation of the growth of the dendrites in response to various applied conditions, such as applied electrical signals, chemical effects, and temporal effects in a real coin cell geometry.