Transparent Shock Absorption Layer for Flexible Display Impact Resistance

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Solution Overview

Problem

Conventional flexible display devices, such as electronic paper displays, suffer from poor impact resistance due to their protective layers, which can lead to circuit damage and abnormal displays when subjected to external forces.

Innovation Solution

A display device with a transparent shock absorption layer formed by curing liquid adhesive material is introduced, positioned between the active element array substrate and the display layer, along with an optional frame and upper panel to enhance impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a composite material protecting layer is used, then protection function is provided, but impact resistance deteriorates

Engineering Contradiction:
Improveprotection functionVSAvoidimpact resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

A shock absorption layer is introduced as an intermediary component between the protecting layer and the active element array substrate. This intermediate layer absorbs impact forces before they reach the circuits, resolving the contradiction by providing both protection function and impact resistance through the mediator structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protecting layer is changed from composite material to transparent material (such as transparent resin), and a separate shock absorption layer is added. This composite structure combines the transparency and protection of the upper layer with the shock absorption capability of the lower layer, simultaneously achieving protection function and impact resistance.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional protecting layer is used, then device structure is simple, but service life deteriorates under external force

Engineering Contradiction:
Improvestructure complexityVSAvoidservice life
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The shock absorption layer is positioned between the protecting layer and the active element array substrate to provide beforehand cushioning. This pre-positioned cushioning layer absorbs external forces before they can damage the circuits, extending service life while maintaining relatively simple device structure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If protecting layer is made of composite material, then protection is provided, but circuit damage occurs under impact

Engineering Contradiction:
ImproveprotectionVSAvoidcircuit damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The shock absorption layer serves as an intermediary that intercepts and absorbs impact forces, preventing these harmful forces from reaching and damaging the circuits. This mediator structure maintains the protection function while eliminating the harmful effect of circuit damage under impact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shock absorption layer converts the harmful impact force into beneficial energy absorption through its shock absorption properties. The impact energy is dissipated within the shock absorption layer through deformation and friction, transforming the harmful external force into a beneficial energy dissipation mechanism that protects the circuits.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transparent shock absorption layer effectively absorbs external forces, preventing damage to circuits and extending the service life of the display device while maintaining a low manufacturing cost.

Implementation Method 1

The transparent shock absorption layer is formed by curing liquid adhesive material

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS9116411B2Display device and manufacturing method thereof
Publication Date: 2015.08.25 E INK HLDG INC
  • US9116411B2 patent drawing
  • US9116411B2 patent drawing
  • US9116411B2 patent drawing

AI summary

A display device includes an active element array substrate, a display layer and a transparent shock absorption layer. The display layer is disposed on the active element array substrate. The transparent shock absorption layer is disposed on the display layer. The transparent shock absorption layer is formed by curing liquid adhesive material. A manufacturing method of display device is also provided.