Transparent Conductor Terminal for Automated Optical Testing

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Solution Overview

Problem

Existing conductor terminal blocks lack effective methods for simplified and automated testing of their functionality.

Innovation Solution

Incorporating a light-guiding element within the housing made of optically transparent material, allowing light to be guided and deflected for optical inspection from outside the housing, enabling automated testing without an internal light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated testing capability is added to the conductor terminal, then testing efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvetesting efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces an optical indicator element as an intermediary component that converts the internal clamping state into visible optical signals. This mediator enables automated optical testing without requiring complex internal sensors or electronics in the terminal block itself, thus improving testing efficiency while minimizing added complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical or electronic testing mechanisms with a simple optical indication system. The optical indicator element translates mechanical clamping states into optical signals that can be detected by external testing equipment, substituting complex internal testing mechanisms with a straightforward optical output

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Difficulty of detecting and measuring

If the housing is made entirely of optically transparent material, then optical inspection capability is improved, but mechanical strength deteriorates

Engineering Contradiction:
Improveoptical inspection capabilityVSAvoidmechanical strength
Core Design Contradiction:
Difficulty of detecting and measuringVSStrength

Solution Approach 1:

The patent applies local quality by making only the housing walls optically transparent while keeping other components (contact elements, internal structures) opaque. This selective transparency enables optical inspection of the clamping state through the housing walls without requiring the entire assembly to be transparent, thus maintaining mechanical strength where needed while providing optical access where required

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the housing into optically transparent walls and opaque internal components. The transparent housing walls serve as observation windows, while internal components maintain their functional properties. This segmentation allows optical inspection capability to be integrated without compromising the mechanical strength of load-bearing internal structures

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates improved and simplified automatic testing of the conductor terminal's functionality through optical inspection, ensuring rapid and reliable evaluation of its operational status.

Implementation Method 1

at least a portion of the housing (2) is made of optically transparent material

Methodology Applied
Scientific EffectLight transmission through transparent material: Light

Implementation Method 2

at least one light-guiding element (6) within the housing (2), through which light emitted from the outside through the optically transparent part of the housing can be guided to a predetermined position within the housing and/or deflected into a predetermined direction of emission within the housing

Methodology Applied
Scientific EffectLight guidance and deflection: Refraction

Data Source

PatentEP4037105B1Conductor terminal, test arrangement and test method
Publication Date: 2026.03.04 WAGO VERW GMBH
  • EP4037105B1 patent drawingFigure 1~5
  • EP4037105B1 patent drawingFigure 6

AI summary

The invention relates to a conductor terminal block with a housing and at least one spring-loaded clamping connection arranged in the housing for clamping an electrical conductor by means of spring force, wherein at least a portion of the housing is made of optically transparent material. The invention further relates to a test arrangement for testing the functionality of such a conductor terminal block and a method for testing its functionality.