Transparent Vehicle Trim with Recessed Display Elements

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Solution Overview

Problem

Existing vehicle trims made of plastics lack the ability to display and input information effectively, as they are primarily decorative and do not incorporate functional elements for information dissemination or user interaction.

Innovation Solution

A trim design featuring a partly or fully transparent first component and a second component with recesses or cutouts for display and input elements, manufactured using multi-component injection molding, allowing for the integration of display elements and input elements such as charge indicators, keypads, and sensors, which can be illuminated and activated for various informational purposes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If the trim is made opaque and solid for decorative purposes, then the aesthetic appearance is improved, but the ability to display information and enable user interaction is lost

Engineering Contradiction:
Improveinformation display capabilityVSAvoidtrim structure complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The trim is divided into multiple components: a first component (decorative cover) and a second component (carrier member with functional elements). This segmentation allows the decorative function to be separated from the information display and interaction functions, enabling both aesthetic appearance and information display capability to coexist.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The display elements and input elements are nested within recesses or cutouts of the second component, which is then covered by the first component. This nesting approach integrates functional elements into the trim structure without compromising the external decorative appearance, resolving the contradiction between aesthetics and information display.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If functional elements are integrated into the trim, then information display and user interaction capabilities are improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveinformation display and interaction functionalityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The first component and second component are merged into a single integrated trim assembly through the multi-component injection molding process. This combining of components with different functions (decorative and functional) into one manufacturing process reduces overall manufacturing complexity despite the increased functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The trim is designed as a multi-functional component that simultaneously provides decorative coverage, information display, and user interaction capabilities. The second component serves multiple purposes: structural support, housing for display elements, and interface for input elements, reducing the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If the first component is made transparent or semi-transparent, then information display capability is improved, but the decorative appearance and protection of functional elements are compromised

Engineering Contradiction:
Improvevisibility of display elementsVSAvoidprotection of functional elements
Core Design Contradiction:
Loss of informationVSStrength

Solution Approach 1:

The first component is designed with varying transparency properties: transparent or semi-transparent regions where display elements are located to enable visibility, and potentially opaque or differently finished regions for purely decorative purposes. This local variation in optical properties allows simultaneous achievement of information display and aesthetic appearance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Display elements and input elements are nested within recesses or cutouts of the second component, providing physical protection while maintaining visibility through the transparent first component. This nesting structure protects functional elements from damage while allowing light to pass through for display visibility.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10246032B2Trim for a motor vehicle
Publication Date: 2019.04.02 PLASMAN US HOLDCO LLC
  • US10246032B2 patent drawing
  • US10246032B2 patent drawing
  • US10246032B2 patent drawing

AI summary

A trim made of plastics for a vehicle, in particular a motor vehicle, comprises a first component (7) made of plastics and a second component (8) made of plastics. To improve such trim, the first component (7) is at least partly transparent or semi-transparent. The second component (8) includes one or more recesses (10, 11, 12) for a display element and/or for an input element (FIG. 2).