Transparent Waste Pan Alignment for Shower Waste Fittings

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Solution Overview

Problem

The challenge in plumbing a shower is aligning the waste fitting with the outlet pipe, which is difficult due to the fixed position of the outlet pipe, leading to misalignment issues that require additional components like plumbdingers, increasing installation time and cost, and making it hard to achieve a precise and visually appealing fit.

Innovation Solution

A waste fitting with a transparent waste pan that allows visual inspection during installation, enabling precise positioning of apertures to align with the outlet pipe, potentially eliminating the need for additional components and allowing installation without accessing the shower base once it's in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the outlet pipe position is fixed, then the waste fitting alignment becomes difficult, but the outlet pipe structure remains simple

Engineering Contradiction:
Improvealignment precisionVSAvoidinstallation difficulty
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The waste pan means incorporates a transparent or translucent portion that allows visual inspection through it, enabling the installer to see the outlet pipe position and align the aperture accordingly. This transparency acts as a visual guide, transforming the alignment process from a difficult task requiring plumbdingers to a straightforward visual alignment task.

Inventive Principle:
Principle #32Color changes

2Manufacturing precision

If plumbdingers or adjustable pipes are used to fix misalignment, then the alignment gap is filled, but the waste flow speed decreases

Engineering Contradiction:
Improvealignment accuracyVSAvoidwaste flow speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The transparent waste pan means allows the aperture to be positioned and aligned with the outlet pipe before final installation, ensuring direct alignment without gaps. This preliminary visual alignment prevents the need for plumbdingers that would create flow restrictions, maintaining optimal waste flow speed while achieving precise alignment.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the shower base is installed first, then the waste fitting alignment becomes harder, but the shower base installation is simplified

Engineering Contradiction:
Improveshower base installation easeVSAvoidwaste fitting alignment precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The transparent waste pan means enables the installer to self-align the aperture with the outlet pipe by visual inspection through the transparent portion, eliminating the need to work underneath the shower base. The waste fitting essentially aligns itself using the visual guidance provided by the transparent material, combining ease of installation with precise alignment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9988800B2Waste fitting
Publication Date: 2018.06.05 KELLOPHIE IP HLDG
  • US9988800B2 patent drawing
  • US9988800B2 patent drawing
  • US9988800B2 patent drawing

AI summary

The invention relates to a waste fitting including a waste pan means into which waste can flow, at least one part of the waste pan means allowing visual inspection therethrough. During installation, an opening of the waste outlet can be located by visual inspection through the or each at least one part of the waste pan means, enabling a suitable position to be determined for forming and or positioning of at least one aperture in the waste pan means. The at least one aperture is formed such that, in use, waste that flows into the waste pan means can exit through the or each at least one aperture towards the opening in the waste outlet. The invention also relates to a method of installing a waste fitting.