Transparent Window Heating for Intraoral Scanner Defogging
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Solution Overview
Problem
Existing methods for defogging medical devices, such as intraoral scanners, cause discomfort, increase energy consumption, generate noise, and degrade optical signal transmission due to condensation on transparent windows.
Innovation Solution
A thermal defogging system using a transparent conductive layer on a transparent element generates heat to prevent condensation, maintaining optical signal transmission and minimizing patient discomfort, energy use, and noise.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a fan or air-pump is used to blow air to defog the window, then condensation is removed, but patient discomfort increases, energy usage increases, device size increases, and noise is generated
Solution Approach 1:
The patent replaces the mechanical fan or air-pump system with a thermal field-based heating system. A heating element is integrated into the window structure to directly heat the window surface, preventing condensation through thermal energy rather than mechanical air movement. This substitution eliminates patient discomfort from forced air, reduces energy consumption, decreases device size, and eliminates noise generation while maintaining effective defogging.
Solution Approach 2:
The patent changes the operating parameters by using controlled thermal heating of the window surface to a temperature above the dew point, preventing condensation formation. This parameter-based approach (temperature control) replaces the mechanical flow-based approach, achieving defogging through thermal parameter management rather than mechanical air circulation.
2Reliability
If an opaque foil heater is used to defog the window, then condensation is removed, but optical signal transmission is degraded
Solution Approach 1:
The patent uses a thin, transparent heating film or coating applied to the window surface. This thin-film heating element provides the necessary thermal energy to prevent condensation while maintaining optical transparency, unlike opaque foil heaters. The flexible thin film conforms to the window surface and allows light transmission while generating heat through resistive heating.
Solution Approach 2:
The patent employs composite material structures where a transparent conductive coating or transparent heating material is integrated with the window substrate. This composite structure combines the optical transparency of the window material with the heating capability of the transparent conductive layer, achieving both defogging and optical signal transmission simultaneously.
3Temperature
If the sides of the window are heated, then some defogging effect is achieved, but heat dissipates through the ambient environment before reaching central portions, reducing effectiveness
Solution Approach 1:
The patent applies heating uniformly across the entire window surface rather than only at the sides. This localized quality approach ensures that each region of the window receives adequate heat to prevent condensation, with particular attention to central portions that would otherwise be difficult to reach. The heating is distributed evenly across the window surface to eliminate condensation-prone areas.
Solution Approach 2:
The patent applies heat to the window surface before condensation can form or spread to central portions. By providing preliminary thermal energy to the entire window surface, the system prevents condensation formation proactively rather than reactively, reducing the energy required to maintain defogged conditions and minimizing heat loss to the ambient environment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system effectively prevents condensation on medical device windows while preserving optical clarity and reducing power consumption and noise, ensuring clear imaging without patient discomfort.
Implementation Method 1
a transparent conductive layer covering at least a portion of the transparent element, wherein responsive to the application of electrical power to the transparent conductive layer, the transparent conductive layer generates heat
Implementation Method 2
a transparent element adapted to be aligned with the aperture for transmission of optical signals
Data Source
AI summary
An intraoral scanning device includes a housing comprising a head at a distal end of the housing, an optical element positioned within the head, at least one heat source disposed within the intraoral scanning device and coupled to the optical element, and a transparent window proximate to the optical element. The transparent window is configured to be heated by the at least one heat source to mitigate fogging of the transparent window.


