Transport Device Nipping Control for Image Fixing Wrinkles

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Solution Overview

Problem

Existing transport devices in image forming apparatuses often generate wrinkles on transported materials due to the nipping action of rollers, especially when the material is transported with a gripper holding the leading end portion, which can cause cockling or inclination, leading to defective nipping and wrinkle formation.

Innovation Solution

A transport device configuration where the second transport body, such as a heating roller, moves to a separate position initially and then nips the transported material with the first transport body, like a pressing roller, after the gripper has released its hold, allowing for controlled frictional force and matching peripheral velocities to prevent wrinkles, while the gripper supports the material from both sides to maintain alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the transport section holds and transports the leading end portion of the transported material while the first transport body and second transport body nip the transported material, then the material can be transported, but wrinkles are generated on the transported material

Engineering Contradiction:
Improvetransport speedVSAvoidsurface flatness
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The holder releases the leading end portion of the transported material before the first transport body and second transport body nip the material. This preliminary release action prevents the material from being restrained during the nipping process, thereby avoiding wrinkle generation while maintaining efficient transport speed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs dynamic control of the holder and transport bodies, where the holder's gripping and releasing actions are coordinated with the nipping timing of the transport bodies. This dynamic sequencing allows the material to be free during nipping (preventing wrinkles) while still being transported efficiently

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the holder holds the leading end portion of the transported material during transport, then the material alignment is maintained, but the material cannot be properly aligned when nipped by transport bodies

Engineering Contradiction:
Improvematerial alignmentVSAvoidnipping alignment
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The holder releases the leading end portion before the nipping action occurs, allowing the material to naturally align itself during the nipping process. This preliminary release ensures that the material is not constrained by the holder when the transport bodies nip it, achieving proper nipping alignment

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of maintaining continuous holding for alignment, the patent inverts the approach by releasing the holder before nipping. This inversion allows the material to achieve alignment through the nipping action itself rather than being constrained during transport

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses wrinkle generation by ensuring the material is not restrained during transport, allowing for proper alignment and fixing of images on the material, even when transported in a cockling or inclined state, thereby improving the image fixing process.

Implementation Method 1

a first transport body and a second transport body nip the transported material

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

At least one of the first and second fixing rollers is a heating roller

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11921445B2Transport device, fixing device, and image forming apparatus
Publication Date: 2024.03.05 FUJIFILM BUSINESS INNOVATION CORP
  • US11921445B2 patent drawing
  • US11921445B2 patent drawing
  • US11921445B2 patent drawing

AI summary

A transport device includes: a first transport body; a second transport body that is movable between a contact position and a separate position with respect to the first transport body and that nips a transported material with the first transport body at the contact position; and a transport section that includes a holder to hold a leading end portion of the transported material and that transports the transported material toward a nip region where the first transport body and the second transport body nip the transported material in a state in which the second transport body is located at the separate position. After holding of the leading end portion by the holder for the transported material transported by the transport section has been released, the second transport body nips the transported material with the first transport body and transports the transported material.