Transportable active cooling container

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Solution Overview

Problem

Existing transportable enclosures for temperature-sensitive items often fail to maintain desired temperatures due to reliance on ambient air for cooling, which is insufficient in extreme conditions.

Innovation Solution

A transportable active cooling system with an evaporator surrounding the product carrier, a condenser for heat rejection, a compressor for refrigerant circulation, and a controller to maintain setpoint temperatures, along with optional heating and insulation to ensure temperature stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive cooling using ambient air is used, then the device complexity is reduced, but the temperature control reliability deteriorates in extreme conditions

Engineering Contradiction:
Improvecooling system complexityVSAvoidtemperature control reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the cooling mechanism from passive ambient air cooling to active refrigerant-based cooling, fundamentally altering the thermal control parameters to achieve reliable temperature maintenance in extreme conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the simple passive convection system with an active mechanical refrigeration system including compressor, condenser, evaporator, and expansion device to achieve reliable temperature control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If active cooling system with compressor and refrigerant is used, then the temperature control reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple cooling components (compressor, condenser, evaporator, expansion device) into an integrated refrigeration system that works together as a unified mechanism, reducing overall system complexity while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The refrigeration system is designed to perform multiple functions: cooling the container, condensing refrigerant vapor, evaporating refrigerant, and controlling temperature automatically through a single integrated system

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If refrigerant is vented to the atmosphere, then the harmful factors generated by the object increase, but the loss of substance decreases

Engineering Contradiction:
Improverefrigerant lossVSAvoidatmospheric contamination
Core Design Contradiction:
Loss of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potential harm of refrigerant release by implementing a controlled recapture system that captures escaped refrigerant and returns it to the system, transforming a harmful event into a recoverable situation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a refrigerant recapture system as an intermediary mechanism between the cooling system and the atmosphere, preventing direct release of refrigerant and enabling controlled recovery

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively maintains temperature stability of temperature-sensitive items during transportation by actively controlling temperature, even in extreme ambient conditions, ensuring safe delivery.

Implementation Method 1

an evaporator extending at least partially around the container

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

an evaporator extending at least partially around the container

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

a condenser located near a wall of the housing and configured to reject heat from the evaporator to an ambient environment

Methodology Applied
Scientific EffectHeat rejection: Convection

Implementation Method 4

a compressor to circulate refrigerant between the evaporator and the condenser

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

a controller configured to operate the compressor to maintain a desired temperature within the container

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentUS11691800B2Transportable active cooling container
Publication Date: 2023.07.04 AT HOME HEALTH INC
  • US11691800B2 patent drawing
  • US11691800B2 patent drawing
  • US11691800B2 patent drawing

AI summary

A transportable enclosure can include a housing, a power source, a container, an evaporator, a condenser, a compressor, and a controller. The container can be configured to receive a temperature sensitive item therein. The evaporator can be disposed at least partially around the container. The condenser can be positioned near a wall of the housing and can be configured to reject heat from the evaporator to an ambient environment through the wall of the housing.