Transportation Roller and Detection Window Positioning

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Solution Overview

Problem

Existing medium transportation devices in recording apparatuses face decreased detection accuracy due to the medium being lifted from the holding surface, especially when the leading edge does not reach the downstream transportation rollers, causing positional displacement and blurring of images, which affects the accuracy of transportation distance calculation.

Innovation Solution

A medium transportation device with a non-contact detector that determines the entering direction of the medium to intersect the holding surface, positioning the detector downstream in the transportation direction to maintain the medium's contact and using an optical detector with a detection window on the holding surface to improve positional accuracy, and a transportation control unit that calculates and adjusts the actual transportation distance with feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the camera is disposed on the side of the recording surface at a position downstream with respect to the transportation rollers, then the image can be captured, but the detection accuracy decreases when the medium is lifted from the holding surface

Engineering Contradiction:
Improvedetection accuracy of transportation distanceVSAvoidimage focus stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the detection dimension from capturing the recording surface (which may lift) to capturing the non-recording surface (back side) of the medium. The camera is positioned to image through the holding surface from the opposite side, detecting the medium's position via its back surface or edge, thereby eliminating the focus instability caused by lifting of the recording surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the medium is held only between upstream transportation rollers, then the leading edge can be fed out, but the medium is easily lifted and displaced from the expected transportation path

Engineering Contradiction:
Improvemedium feedingVSAvoidpositional detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The holding surface acts as an intermediary support between the upstream and downstream transportation rollers. It provides continuous support for the medium during transportation, preventing lifting and displacement. The detection system uses this holding surface as a reference plane to accurately measure the medium's position and transportation distance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a portion of the medium not supported on the holding surface serves as the detection area, then the detection can be performed, but the detection accuracy decreases due to displacement in multiple directions

Engineering Contradiction:
Improvetransportation distance detection accuracyVSAvoidmedium positional stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent applies different functional qualities to different portions of the medium. The portion in contact with the holding surface serves as a stable reference for detection, while other portions may move freely. By localizing the detection area to the supported region, the system ensures high detection accuracy while maintaining overall system simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the detection accuracy of the medium's position and transportation distance by preventing lifting and maintaining contact with the holding surface, reducing errors in positional detection and ensuring precise transportation, even with curled or thick media.

Implementation Method 1

a non-contact detector that obtains positional information of the medium by detecting the medium which is held on the holding surface in a non-contact manner

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9050829B2Medium transportation device and recording apparatus
Publication Date: 2015.06.09 SEIKO EPSON CORP
  • US9050829B2 patent drawing
  • US9050829B2 patent drawing
  • US9050829B2 patent drawing

AI summary

A pair of transportation rollers is configured such that a transportation driven roller is disposed at a position which is displaced downstream with respect to a position vertically above a transportation driving roller and feeds out the paper sheet guiding in obliquely downward direction. The entering direction of the paper sheet fed out from the pair of transportation rollers is determined so as to intersect the plane of the holding surface of the support table. A translucent glass that serves as a detection window of an imaging unit disposed at a position opposite to the paper sheet with respect to the holding surface is located downstream in the transportation direction with respect to an intersection position between the entering direction of the paper sheet and the holding surface. Specifically, the translucent glass is located in the proximity of an abutment position where the paper sheet abuts against the holding surface.