Transverse Adjustable Laser Beam Restrictor for CPA Systems

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Solution Overview

Problem

Chirped pulse amplification lasers require frequent and costly fine-tuning of stretcher and compressor elements to maintain beam quality and efficiency, necessitating highly trained personnel and sophisticated equipment, which is time-consuming and prone to quality control challenges, especially in non-high-tech settings.

Innovation Solution

Incorporating adjustable seed-beam restrictors that can be transversely adjusted to optimize the incidence of seed beams on the stretcher and compressor, allowing for precise control and monitoring of beam quality to minimize the need for fine-tuning and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional CPA lasers are used without adjustable restrictors, then the basic laser function is maintained, but frequent fine-tuning is required which increases maintenance cost and time consumption

Engineering Contradiction:
Improvebeam quality stabilityVSAvoidmaintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The adjustable seed-beam restrictor is pre-configured with adjustment mechanisms that allow optimization of beam incidence on the stretcher and compressor before operation. This preliminary adjustment capability enables the system to be properly configured during assembly or initial setup, eliminating the need for frequent fine-tuning maintenance later.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The restrictor incorporates adjustable elements that can be modified transverse to the optical axis, allowing dynamic optimization of beam parameters. This adjustability ensures the laser maintains optimal beam quality and compression efficiency over time without requiring frequent professional maintenance interventions.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If highly trained personnel and sophisticated equipment are used for fine-tuning, then beam quality and compression efficiency are maintained, but manufacturing cost and operational complexity increase

Engineering Contradiction:
Improvebeam qualityVSAvoidtuning equipment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The adjustable restrictor is designed to be self-adjustable by the operator without requiring highly trained personnel or sophisticated external equipment. The built-in adjustment mechanisms enable users to optimize beam incidence and maintain beam quality independently, making the system self-sufficient and reducing operational complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The restrictor allows direct adjustment of physical parameters such as beam incidence angle and position through mechanical or optical means integrated into the device. By providing straightforward parameter adjustment capabilities, the system achieves high manufacturing precision without requiring complex external tuning equipment or specialized expertise.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the stretcher and compressor are precisely tuned during assembly, then pulse compression efficiency is maximized, but assembly time and quality control challenges increase

Engineering Contradiction:
Improvepulse compression efficiencyVSAvoidassembly ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The adjustable restrictor enables preliminary optimization of beam parameters during assembly. By allowing adjustments to be made at the assembly stage without requiring extremely precise initial positioning, the system achieves high pulse compression efficiency while simplifying the assembly process and reducing quality control challenges.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If frequent on-site maintenance is performed, then fine-tuning is restored, but operational burden and cost increase

Engineering Contradiction:
Improvefine-tuning maintenanceVSAvoidoperational burden
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adjustable restrictor is designed to be easily adjusted by the operator without requiring professional maintenance personnel or complex procedures. This self-service capability allows users to perform quick adjustments themselves, dramatically reducing operational burden and eliminating the need for frequent costly on-site maintenance visits.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the frequency and cost of maintenance, enhances beam quality, and improves the efficiency of pulse compression, making the lasers more accessible and cost-effective for various applications by simplifying the tuning process.

Implementation Method 1

an adjustable seed-beam restrictor (230s), configured to be attachable to a stretcher (215) in a transverse-adjustable manner, and to restrict an incidence of a seed beam (101)

Methodology Applied
Scientific EffectBeam restriction through transverse adjustment:

Implementation Method 2

The seed pulses are directed to a stretcher that stretches the length of the seed pulses by a factor of 10-1,000 to the picosecond range, thus drastically reducing the power within a pulse

Methodology Applied
Scientific EffectPulse stretching:

Implementation Method 3

The amplified pulses then are sent to a compressor that compresses the length of the amplified pulses back to femtoseconds

Methodology Applied
Scientific EffectPulse compression:

Data Source

PatentEP2777104B1Transverse adjustable laser beam restrictor
Publication Date: 2017.03.01 ALCON LENSX INC
  • EP2777104B1 patent drawing
  • EP2777104B1 patent drawing
  • EP2777104B1 patent drawing

AI summary

A laser adjustment system can include an adjustable seed-beam restrictor (230), configured to be attachable to a stretcher-compressor (200) in a transverse-adjustable manner, and to restrict an incidence of a seed beam (101), generated by an oscillator (100), on the stretcher-compressor (200), wherein the stretcher-compressor (200) is configured to be integrated into a chirped pulse amplification laser engine (1), and to stretch a duration of seed pulses (lOlp) of the seed beam (101).