Transverse Connector Radial Compression Locking

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Solution Overview

Problem

Current spinal fixation apparatuses face challenges in securely and adjustably connecting longitudinal rods to bone anchors, particularly in providing a stable and adjustable transverse connector that can accommodate polyaxial movement and secure positioning relative to vertebral bones.

Innovation Solution

A transverse connector system comprising a cross member assembly with first and second connector assemblies, each including a mount, screw, and nut configuration, which securely engages with bone anchors and allows for axial and polyaxial movement, using a cross member with an annular flange and rings that adjust diameters to lock the cross member in position through radial compression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transverse connector is designed to securely engage bone anchors, then the connection stability is improved, but the device complexity increases due to multiple components (mount, screw, nut, ring, cross member)

Engineering Contradiction:
Improveconnection stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transverse connector is divided into multiple functional components: a mount for engaging the bone anchor, a screw that threads through the mount, a nut that secures the screw, a ring that provides radial compression, and a cross member that connects to the other side. This segmentation allows each component to perform its specific function optimally while contributing to overall connection stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The components are nested within each other in a compact arrangement: the screw passes through the mount, the nut threads onto the screw, the ring is compressed between the nut and mount, and the cross member extends from the ring. This nesting minimizes the overall device footprint while maintaining structural integrity and connection strength.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the transverse connector allows for polyaxial movement, then the adaptability is improved, but the positioning precision deteriorates

Engineering Contradiction:
Improvepolyaxial movement capabilityVSAvoidpositioning precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The connector transitions from a static rigid connection to a dynamic system that allows polyaxial movement. The ring and cross member assembly can rotate and adjust along multiple axes while maintaining secure engagement with the bone anchor through the screw-nut-rig compression mechanism, enabling adaptation to anatomical variations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows changes in orientation parameters (angular position along multiple axes) while maintaining the fundamental engagement parameters through the compressed ring and secured screw-nut assembly. This enables polyaxial adjustment without compromising the security of the bone anchor connection.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the ring is configured to axially lock the cross member, then the positioning stability is improved, but the ease of operation worsens due to requiring radial compression to adjust diameter

Engineering Contradiction:
Improvepositioning stabilityVSAvoidease of operation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The ring acts as an intermediary component between the nut and the cross member. When the nut is tightened, it applies radial compression to the ring, which then translates this force into axial locking of the cross member. This intermediary mechanism provides stable positioning while allowing adjustment through the nut tightening operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ring's diameter parameter changes in response to radial compression from the nut, transitioning from an expanded state during installation to a compressed locked state for stable positioning. This parameter change enables the ring to adapt between allowing cross member insertion and securing it in place.

Inventive Principle:
Principle #35Parameter changes

4Strength

If the connector assembly uses multiple fastening components (screw, nut, ring compression), then the connection strength is improved, but the time to assemble increases

Engineering Contradiction:
Improveconnection strengthVSAvoidassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The screw, nut, and ring are pre-configured in a sequential assembly path. The screw is inserted through the mount, the ring is positioned around the cross member, and the nut is threaded onto the screw in advance of final tightening. This preliminary arrangement of components reduces assembly time by eliminating the need to search for or position components during the fastening process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fastening function is segmented into distinct components (screw for threading, nut for tightening, ring for compression) that can be independently prepared and then assembled in a straightforward sequence, reducing the cognitive load and time required for proper assembly while maintaining strong connection through each component's specialized function.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and adjustable connection of spinal rods to bone anchors, allowing for precise positioning and adjustment, enhancing the stability and flexibility of spinal fixation systems by accommodating polyaxial motion and axial fixation.

Implementation Method 1

The nut may be configured to tighten against the first ring to tighten the first ring around the cross member and fictionally lock the cross member in position relative to the first connector assembly

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The first ring may be an open ended ring positioned to move between a first position and second position. The first ring may have a first diameter in the first position and a second diameter in the second position. The second diameter may be less than the first diameter. The first ring may be configured to axially lock the cross member to the rod mount portion of the mount when the first ring is in the second position

Methodology Applied
Scientific EffectRadial compression: Compression

Data Source

PatentUS11911077B2Head to head transverse connector
Publication Date: 2024.02.27 VB SPINE LLC
  • US11911077B2 patent drawing
  • US11911077B2 patent drawing
  • US11911077B2 patent drawing

AI summary

A transverse connector includes a cross member assembly, a first connector assembly, and a second connector assembly. The cross member assembly includes a cross member, a first ring, and a second ring. The cross member has a first end portion and a second end portion. The first ring is receivable on the first end portion of the cross member and the second ring is receivable on the second end portion of the cross member. The first and second connector assemblies are coupled to the first and second rings of the cross member assembly, respectively, to support the cross member between the first and second connector assemblies. The first and second connector assemblies are configured to selectively and releasably secure to bone anchors.