Transverse Power Supply Cooling in Storage Systems

Solution Overview

Problem

As storage systems increase in data capacity, they generate more waste heat, necessitating improved cooling methods to efficiently manage heat from storage media and other components, while maintaining a high proportion of volume for storage media and minimizing the volume for other components.

Innovation Solution

The storage system employs a transverse arrangement of the power supply unit with both inlet and outlet in fluidic communication with a plenum, utilizing a storage system fan to direct primary airflow and an internal fan to generate secondary airflow, eliminating pressure deltas and enhancing cooling efficiency by establishing a cross-flow airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the power supply unit is arranged in a conventional layout, then it occupies more volume, but the storage density is reduced

Engineering Contradiction:
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The power supply unit is arranged in a transverse orientation perpendicular to the main airflow direction, utilizing three-dimensional space more efficiently. This transverse arrangement allows the power supply unit to occupy less volume while maintaining proper cooling, thereby increasing storage density without compromising thermal management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If conventional cooling methods are used, then cooling is provided, but pressure deltas reduce cooling efficiency

Engineering Contradiction:
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The plenum chamber is designed to equalize pressure across the power supply unit by providing fluidic communication between the inlet and outlet through a common chamber. This pressure equalization eliminates adverse pressure deltas that would otherwise reduce airflow and cooling efficiency, allowing the power supply unit to be cooled effectively by the main system airflow.

Inventive Principle:
Principle #12Equipotentiality

3Ease of manufacture

If the power supply unit occupies more volume, then cooling is easier to implement, but the proportion of system volume for storage media is reduced

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The plenum chamber serves multiple functions simultaneously: it acts as a common fluidic communication pathway for both the power supply unit inlet and outlet, and as a pressure equalization chamber. This multi-functionality allows efficient cooling of the power supply unit without requiring additional dedicated cooling infrastructure, thereby minimizing the volume proportion needed for non-storage components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces heat from power supply units, maximizes storage density, and minimizes the footprint of the power supply unit, allowing a greater proportion of the system volume to be occupied by storage media while maintaining efficient cooling.

Implementation Method 1

a storage system fan to direct a primary airflow between the first and second sections

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

generating a secondary airflow through the power supply unit by causing the secondary airflow to pass through an inlet of the power supply unit for receiving air and an outlet of the power supply unit for exhausting air

Methodology Applied
Scientific EffectCross-flow:

Data Source

PatentUS10026454B2Storage system with cross flow cooling of power supply unit
Publication Date: 2018.07.17
  • US10026454B2 patent drawing
  • US10026454B2 patent drawing
  • US10026454B2 patent drawing

AI summary

Apparatus and method for cooling a power supply unit in a storage system. In some embodiments, a storage system includes a first section for receiving a plurality of storage media, a second section having a power supply unit, and a plenum arranged in communication with the first and second sections. The power supply unit has an inlet for receiving air, an outlet for exhausting air and an airflow generator which generates airflow therethrough, where the inlet and the outlet are in fluidic communication with the plenum.