Transverse Recording Surface for Microparticle Optical Detection

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Solution Overview

Problem

Current methods for optically recording microparticles in a particle stream are complex, time-consuming, and labor-intensive, particularly in laboratory settings, limiting their application in fields like medicine and the food industry due to the need for manual sample preparation and the inability to perform parallel measurements.

Innovation Solution

A method where the recording surface is aligned transversely to the particle stream flow direction, allowing for precise recording of microparticles without physical interaction, with the option to position an optical detector in the flow direction to save space and enable simultaneous recording of multiple particles, and using a disk-shaped sample carrier with microfluidics for automated and efficient analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If microparticles are pumped individually through a measurement channel in a sheath flow, then measurement precision is improved, but productivity deteriorates because measurements take a relatively long time

Engineering Contradiction:
Improvemeasurement precisionVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The measurement channel is divided into multiple parallel channels, each capable of independent measurement. This segmentation allows simultaneous measurement of multiple microparticles without compromising individual measurement precision, thereby resolving the contradiction between precision and productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from sequential single-channel measurement to parallel multi-channel measurement, adding a spatial dimension to the measurement process. Multiple measurement channels operate simultaneously in parallel, enabling high-throughput measurement while maintaining individual particle resolution

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If sample preparation is performed manually, then measurement precision is improved through careful handling, but loss of time increases and ease of operation deteriorates

Engineering Contradiction:
Improvemeasurement precisionVSAvoidloss of time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system incorporates automated sample preparation and measurement capabilities that perform functions previously requiring manual intervention. The automated workflow maintains measurement precision while eliminating time-consuming manual operations, directly resolving the contradiction between precision and time loss

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical sample preparation is replaced with automated fluid handling systems and optical detection mechanisms. This substitution maintains the precision benefits of careful manual handling while dramatically reducing preparation time and operational complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a recording surface is oriented parallel to the flow direction, then device complexity is reduced, but measurement precision deteriorates due to false double counts when microparticles cross the recording surface twice

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Instead of orienting the recording surface parallel to the flow direction, the invention inverts this arrangement by orienting the recording surface perpendicular to the flow direction. This inversion ensures that microparticles cross the recording surface only once during measurement, eliminating false double counts and improving measurement precision

Inventive Principle:
Principle #13The other way round (Inversion)

4Measurement precision

If the particle stream diameter is made small, then measurement precision is improved by focusing on individual particles, but productivity deteriorates because only one microparticle can be recorded at a time

Engineering Contradiction:
Improvemeasurement precisionVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The particle stream is segmented into multiple parallel channels, each with controlled diameter suitable for individual particle measurement. This segmentation enables simultaneous measurement of multiple particles across different channels, resolving the contradiction between precision and productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-stream sequential measurement to multi-stream parallel measurement by adding spatial dimensions. Multiple particle streams flow through separate channels simultaneously, enabling high-throughput measurement while maintaining individual particle resolution through proper channel dimensioning

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the precision and speed of microparticle recording, reduces false counting, and allows for diverse applications, including environmental samples, by achieving high resolution and sensitivity, and can be performed outside labor-intensive laboratories using centrifugal microfluidics.

Implementation Method 1

method for the optical recording of microparticles in a particle stream

Methodology Applied
Scientific EffectOptical detection: Light

Data Source

PatentEP4403900A1Method and measurement channel for optically recording microparticles in a particle stream
Publication Date: 2024.07.24 TESTO BIOANALYTICS GMBH
  • EP4403900A1 patent drawingFigure 1~2
  • EP4403900A1 patent drawing
  • EP4403900A1 patent drawing

AI summary

The invention thus generally proposes a method in a measuring channel (1) for the optical recording of microparticles (2) in a particle stream (4), wherein a recording surface (5) is oriented transversely to the flow direction (6) of the particle stream (4). Such a method or measuring channel (1) according to the invention is of particular interest for the recording and analysis of microparticles (2) in the pharmaceutical and food industries, but is not limited to these industries (Figure 1).