Induction Trash Can Sensing Distance Adjustment With Digital IR Control

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Solution Overview

Problem

Existing trash containers with active infrared sensors have a non-adjustable sensing distance, leading to improper operation in different environments and varying user needs, and are susceptible to signal interference due to analog voltage signal comparison.

Innovation Solution

A trash container with an adjustable detection distance arrangement using a microcomputer control chip that converts analog to digital signals, allowing users to customize the sensing distance and reduce circuit interference through a single integrated IC circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the sensing distance is fixed at a predetermined value, then the circuit structure is simple, but the adaptability to different user needs and environments is poor

Engineering Contradiction:
Improveadjustability of sensing distanceVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements adjustable sensing distance by making the detection threshold dynamic rather than fixed. The microcomputer control chip allows users to modify the sensing distance parameter through software configuration, enabling the system to adapt to different environments and user requirements without changing the physical circuit structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the detection threshold parameter digitally through the microcomputer control chip. By adjusting the digital threshold value in the control software, the sensing distance can be modified without altering the analog circuit components, thus achieving parameter adaptability while maintaining circuit simplicity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If analog voltage signal comparison is used, then the circuit implementation is straightforward, but the operation stability is poor due to signal interference

Engineering Contradiction:
Improveoperation stabilityVSAvoidsignal processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the analog voltage comparison mechanism with a digital signal processing approach. The microcomputer control chip performs digital threshold comparison on the detected signal, eliminating the susceptibility to analog signal interference and improving operational stability through more robust digital processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The microcomputer control chip acts as an intermediary between the signal detection and the control output. It receives the detected signal, processes it through digital threshold comparison, and generates control outputs, thereby isolating the control system from direct analog signal interference and enhancing stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If multiple separate components are used for signal processing, then the design flexibility is high, but the manufacturing cost and assembly complexity increase

Engineering Contradiction:
Improvemanufacturing cost and assembly simplicityVSAvoidcircuit configuration simplicity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges multiple signal processing functions (detection, amplification, threshold comparison, and control) into a single microcomputer control chip. This integration reduces the number of discrete components, simplifies the circuit configuration, lowers manufacturing costs, and reduces assembly complexity while maintaining design flexibility through software programming.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables personalized customization of sensing distance, enhances operational stability, simplifies circuit configuration, reduces manufacturing costs, and lowers the overall cost of the trash container by minimizing welding connections and failure rates.

Implementation Method 1

upwardly emitting an infrared signal by an infrared emitting tube through a sensing window

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

receiving the reflected infrared signal as a weak signal by an infrared receiving tube located underneath the sensing window

Methodology Applied
Scientific EffectInfrared detection: Infrared Radiation

Data Source

PatentUS11396423B2Trash container with induction actuated cover and adjustable detection distance arrangement and its controlling method
Publication Date: 2022.07.26 NINE STARS GROUP USA INC
  • US11396423B2 patent drawing
  • US11396423B2 patent drawing
  • US11396423B2 patent drawing

AI summary

A trash can includes an induction actuated cover being actuated to move between an closed position and an opened position in response to an object, an actuation module being activated at one of an operation mode and a setting mode, and an adjustable detection distance arrangement. At the operation mode, the induction actuated cover is moved from the closes position to the opened position when the object is detected above an induction window within a detection range at a preset detection distance. The adjustable detection distance arrangement is arranged to store a desired detection distance at the setting mode. The desired detection distance is selectively adjusted from the induction window and is defined as a distance of the object placed above the induction window. The desired detection distance is stored to replace the preset detection distance for actuating the induction actuated cover at the operation mode.