Travel Plug Adapter Locking Mechanism for Safe Plug Selection

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Solution Overview

Problem

Existing travel plug adapters are often complex to produce, difficult to transport, and lack electrical safety features, with mechanisms requiring precise manufacturing and being prone to accidental plug activation, which can lead to electrical hazards.

Innovation Solution

A travel plug adapter with a modular design featuring a detachable housing, actuation slides, and a selection slider that allows for easy switching between plug types, along with a locking mechanism to ensure safe operation and prevent accidental activation, while being compact and user-friendly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a mechanical rotation mechanism is used to select power plugs, then multiple plug types can be accessed, but the housing manufacturing precision requirements increase and rotational movement resistance increases

Engineering Contradiction:
Improvemultiple plug typesVSAvoidhousing manufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The adapter is divided into a stationary housing and a rotatable selector component. The selector component contains individual plug elements that can be independently positioned, allowing each plug type to be accessed through rotation without requiring the entire housing to be precisely manufactured for rotational movement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single rotatable selector mechanism serves multiple functions: it selects between different plug types, provides a compact storage structure, and enables easy switching between configurations. This multi-functional design reduces the need for separate mechanisms for each plug type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a round housing shape is used, then rotational selection is enabled, but transportability decreases and visibility of all plug elements is limited

Engineering Contradiction:
Improverotational selectionVSAvoidtransportability
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The housing transitions from a purely round shape to an asymmetric design that incorporates flat sides or angular features. This allows the adapter to be stacked or stored efficiently in compact spaces while maintaining the rotatable selector functionality on the top surface, improving both transportability and visibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The design adds vertical dimensionality by positioning the rotatable selector and plug elements in a layered arrangement. This allows multiple plug types to be accessed through rotation while keeping the overall footprint compact, improving transportability without sacrificing operational ease.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If operating elements are spring-loaded with locking plates, then firm holding in end positions is achieved, but device complexity increases

Engineering Contradiction:
Improvefirm holdingVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex spring-loaded locking plate mechanism is replaced by extracting only the essential function: a simple detent or click mechanism that provides sufficient holding force without requiring springs, locking plates, or guide slots. This reduces the number of components while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The design uses simple, inexpensive friction-based or detent-based retention mechanisms instead of complex spring-loaded systems. These simpler mechanisms are sufficient for the application and reduce manufacturing complexity while providing adequate holding force for plug selection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Adaptability or versatility

If multiple plug sets are provided simultaneously, then versatility is maximized, but accidental activation risk increases

Engineering Contradiction:
Improveplug compatibilityVSAvoidaccidental activation risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The adapter uses a dynamic selection mechanism where only one plug type is active at any given time, controlled by the rotatable selector. This dynamic configuration allows maximum versatility across different destinations while physically preventing accidental activation of non-selected plug types through the locking action of the selector mechanism.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3459145B1Secure travel connector adapter
Publication Date: 2024.07.03 TRAVEL BLUE
  • EP3459145B1 patent drawingFigure 1
  • EP3459145B1 patent drawingFigure 2
  • EP3459145B1 patent drawingFigure 3

AI summary

The invention relates to a travel plug adapter, which is herein also referred to briefly as a travel plug. By means of such an adapter, mains plugs of a certain (domestic) standard can be inserted into the receptacles present at the travel location. More precisely, the invention relates to a travel plug adapter (10), which has a housing, a plug socket, and at least a first plug (34) of a first standard and a second plug (36) of a second standard, wherein the first plug (34) and the second plug (36) alternatively can be brought from a readiness position, in which the plug is located substantially within the housing, into a usage position, wherein the first plug (34) is connected to a first actuation slide (22) for transferring the first plug from the readiness position into the usage position, and the second plug is connected to a second actuation slide (24) for transferring the second plug from the readiness position into the usage position, characterized in that a selection slide (20) is provided, which alternatively releases the first plug (34) in a first position or the second plug (36) in a second position for transfer into the usage position and that a locking element (66) is provided, which locks at least the first plug (34) or the second plug (36) in the usage position and which is designed as a component that is separate from the selection slide (44).