Traveling Motor Shift Control for Reduced Shock in Working Machines
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Solution Overview
Problem
Conventional working machines experience shift shock during acceleration and deceleration due to the need for additional components like bleed fluid lines to reduce this shock, increasing the number of parts and complexity.
Innovation Solution
A working machine with a prime mover, traveling pump, and traveling motor that includes a change-over valve and a controller for shock-mitigation control, which adjusts the opening degree of an actuation valve based on the straight-traveling degree to reduce shift shock by controlling the rotation speed of the traveling motor between two speeds.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a bleed fluid line is provided to reduce shift shock, then shift shock is reduced, but the number of parts increases
Solution Approach 1:
The patent combines the shock reduction function with the existing actuation valve by adding a shock reduction valve that integrates into the fluid circuit. Instead of adding completely separate components like bleed fluid lines, the shock reduction valve is merged with the actuation system to control fluid flow to both the actuation motor and traveling motor, thereby reducing shift shock without significantly increasing part count.
Solution Approach 2:
The shock reduction valve acts as an intermediary component between the actuation valve and the traveling motor. It mediates the fluid flow by selectively controlling when fluid is supplied to the traveling motor during speed shifts, thereby reducing shock without requiring direct modification of the actuation valve or addition of complex external systems.
2Speed
If the rotation speed of the traveling motor is shifted between first speed and second speed, then acceleration and deceleration are achieved, but shift shock occurs
Solution Approach 1:
The shock reduction valve performs preliminary action by controlling the fluid flow to the traveling motor in advance during speed shifts. When the actuation valve opens to allow fluid flow for speed change, the shock reduction valve预先 controls the timing and amount of fluid supplied to the traveling motor, preventing sudden speed changes and reducing shock before it fully manifests.
Solution Approach 2:
The system dynamically adjusts fluid flow control based on operating conditions. The shock reduction valve responds to the opening degree of the actuation valve and dynamically modulates fluid supply to the traveling motor, creating a dynamic control system that adapts to different acceleration and deceleration scenarios while minimizing shock.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces shift shock in working machines by smoothly adjusting the rotation speed of the traveling motor, improving workability and reducing the need for additional components.
Implementation Method 1
a hydraulic pump configured to deliver hydraulic fluid
Implementation Method 2
an actuation valve provided upstream or downstream of the operation valve to be fluidly connected to the operation valve so that the actuation valve is operable to control a flow of operation fluid to the operation valve
Data Source
AI summary
A working machine includes: a machine body provided thereon with a traveling pump and a traveling motor; a traveling change-over valve shiftable between a first state where a rotation speed of the traveling motor is set to a first speed and a second state where the rotation speed is set to a second speed; an actuation valve operable to control a flow of operation fluid to an operation valve that changes a pressure of operation fluid to be applied to the traveling pump according to operation of an operation member; and a controller to perform a shock-mitigation control for reducing an opening degree of the actuation valve when the traveling change-over valve is shifted from the first state to the second state. The controller determines a reduction amount of the opening degree of the actuation valve reduced by the shock-mitigation control, based on a straight-traveling degree of the machine body.


