Display Panel Carrying Tray with Spaced Buffering Members
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Solution Overview
Problem
Display panels with glass substrates are prone to breakage during handling and transportation due to their susceptibility to twisting and impact, making them difficult to manage in manufacturing processes.
Innovation Solution
A tray designed for carrying display panels, featuring a base with supporting members and buffering members that provide a cushioning effect by being spaced apart from the supporting members, allowing for shock absorption and reducing direct contact that could cause damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the display panel is directly placed on a flat surface for transport, then it is easy to handle and load, but the panel is susceptible to breaking from movement or impact
Solution Approach 1:
The tray is divided into a base and multiple supporting members positioned at corner portions. Each supporting member is further segmented into a rigid support structure and a separate buffering member, creating a modular design that provides protection while maintaining structural clarity and ease of manufacturing.
Solution Approach 2:
A buffering member is introduced as an intermediary element between the supporting member and the display panel. This buffering member (made of softer material like rubber or foam) absorbs impact forces and prevents direct contact between the rigid supporting member and the fragile glass substrate, thereby protecting the panel from breakage during transport.
2Reliability
If buffering members are placed directly on supporting members, then protection is provided, but the buffering effect is reduced due to direct contact
Solution Approach 1:
The buffering members are pre-installed on the supporting members during tray manufacturing, positioned at optimal distances from the inner surfaces. This preliminary arrangement ensures that when the display panel is placed on the tray, the buffering members are already in position to provide immediate cushioning effect without requiring additional adjustment or complex handling during operation.
3Reliability
If the tray is designed for a specific display panel size, then precise support is achieved, but the tray cannot be used for panels of various sizes
Solution Approach 1:
The tray is designed with supporting members positioned at corner portions rather than covering the entire panel surface. This universal design allows the tray to accommodate display panels of various sizes while maintaining precise support at the critical corner areas, enabling one tray design to serve multiple panel dimensions without sacrificing support effectiveness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The tray effectively protects display panels from movement and impact by distributing and absorbing forces, reducing the risk of breakage and enabling safe handling and transportation of panels of various sizes.
Implementation Method 1
buffering members coupled to the inner surface of each of the supporting members and configured to contact the two adjacent sides of the display panel
Data Source
AI summary
A tray for carrying a display panel is disclosed, and the tray includes a base configured to support the display panel, supporting members on the base and each having an inner surface corresponding to two adjacent sides of each of corner portions of the display panel, and buffering members coupled to the inner surface of each of the supporting members and configured to contact the two adjacent sides of the display panel, wherein the buffering members are spaced apart from the inner surface of each of the supporting members by a set distance.