Rack-Mountable Tray Cooling With Fluid Circulation and Thermal Pads

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Solution Overview

Problem

Traditional cooling systems for information handling systems, such as rack-mountable trays, face challenges in providing uniform cooling and energy efficiency due to inadequate thermal management.

Innovation Solution

A rack-mountable tray with a plurality of bays, each equipped with a thermal pad, and a fluid circulation system that circulates water-based fluid to transfer heat from computing modules through the thermal pads, enhancing cooling efficiency and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional cooling systems are used for rack-mountable trays, then the system structure is simple, but uniform cooling is not provided and energy efficiency is poor

Engineering Contradiction:
Improvecooling uniformityVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The cooling system is segmented into multiple independent thermal zones, with each bay equipped with its own thermal pad and fluid circulation pathways. This segmentation allows each computing module to be cooled independently and uniformly, addressing the non-uniform cooling issue while maintaining energy efficiency through targeted cooling only where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a fluid circulation system that uses hydraulic principles to transfer heat from computing modules through thermal pads. The fluid circulation enables efficient heat transfer and uniform cooling distribution across all bays, resolving both the cooling uniformity and energy efficiency challenges of traditional air-based cooling systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If traditional cooling systems are used, then the device complexity is low, but thermal management is inadequate

Engineering Contradiction:
Improvethermal managementVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Thermal pads are introduced as intermediary components between computing modules and the fluid circulation system. These thermal pads facilitate efficient heat transfer from the computing modules to the cooling fluid, significantly improving thermal management while keeping the overall system architecture relatively simple and modular.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If uniform cooling is implemented across all bays, then cooling effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvecooling uniformityVSAvoidtray structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The tray design incorporates universal cooling components that can serve multiple bays simultaneously. The fluid circulation system is designed with common manifolds and distributed thermal pads that provide uniform cooling across all bays through a single integrated system, achieving cooling uniformity without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides uniform cooling and improved energy efficiency by effectively transferring heat from computing modules to the fluid circulation system, addressing the limitations of traditional cooling systems.

Implementation Method 1

one or more of the thermal pads are in thermal communication with a respective computing module... circulating fluid proximate to the thermal pads to transfer heat from the computing modules through the thermal pads

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

fluid circulation system circulating fluid proximate to the thermal pads to transfer heat from the computing modules through the thermal pads

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11665862B2Cooling computing modules of a rack-mountable tray
Publication Date: 2023.05.30 DELL PROD LP
  • US11665862B2 patent drawing
  • US11665862B2 patent drawing
  • US11665862B2 patent drawing

AI summary

An information handling system, including a plurality of computing modules; a rack-mountable tray including: a plurality of bays, each bay including a thermal pad, wherein i) each computing module is engaged with one or more of the bays of the plurality of bays and ii) one or more of the thermal pads are in thermal communication with a respective computing module of the plurality of computing modules; and a fluid circulation system positioned within the tray and coupled to each of the thermal pads, the fluid circulation system circulating fluid proximate to the thermal pads to transfer heat from the computing modules through the thermal pads.