Placement Tray Noise Isolation for Image Forming Apparatus Harnesses

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Solution Overview

Problem

In image forming apparatuses, cables supplying power from a power supply substrate to a control board can be influenced by noise from adjacent high-voltage boards, leading to reduced image quality.

Innovation Solution

The placement tray is used to separate low-voltage power supply harnesses from high-voltage boards, thereby reducing the influence of high-voltage noise on the power supply harnesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the cable is disposed adjacent to the high-voltage board for compact arrangement, then the device complexity is reduced, but the cable is influenced by noise from the high-voltage board leading to reduced image quality

Engineering Contradiction:
Improvearrangement complexityVSAvoidimage quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the internal space into distinct regions by placing the high-voltage board and low-voltage power supply harnesses on opposite sides of the placement tray. This spatial segmentation separates components with different electrical characteristics, reducing electromagnetic interference while maintaining compact overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The placement tray serves as an intermediary structure that physically separates the high-voltage board and low-voltage power supply harnesses. By positioning these components on opposite sides of the tray, the tray acts as a barrier that reduces noise influence without requiring additional shielding materials or complex routing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the low-voltage power supply harnesses and high-voltage board are both disposed in one side of the placement tray, then the ease of operation is improved, but the influence of high voltage to the low-voltage power supply harnesses increases

Engineering Contradiction:
Improveassembly easeVSAvoidnoise influence
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Instead of separating components within the same plane, the patent utilizes the vertical dimension by placing harnesses and boards on opposite sides of the placement tray. This three-dimensional arrangement maintains ease of assembly while effectively reducing electromagnetic coupling between high-voltage and low-voltage components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the placement tray interposes between the low-voltage power supply harnesses and high-voltage board, then the reliability is improved by reducing noise influence, but the device complexity increases

Engineering Contradiction:
Improvesignal qualityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The placement tray performs multiple functions: it supports the high-voltage board, provides structural rigidity to the device housing, and simultaneously acts as a noise barrier by positioning components on opposite sides. This multi-functionality improves signal quality without adding separate shielding structures or increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7873294B2Image forming apparatus with increased noise resistance
Publication Date: 2011.01.18 BROTHER KOGYO KK
  • US7873294B2 patent drawing
  • US7873294B2 patent drawing
  • US7873294B2 patent drawing

AI summary

An image forming apparatus includes a placement tray, an image forming unit, a drive unit, a control board, a power supply substrate, a high-voltage board, and low-voltage power supply harnesses. The placement tray holds a recording sheet thereon. The image forming unit forms an image on the recording sheet. The drive unit supplies driving force to the image forming unit. The control board controls the drive unit. The power supply substrate supplies electric power to the control board. The high-voltage board is disposed in one side of the placement tray. In the high-voltage board, voltage is generated higher than voltage in the power supply substrate. The low-voltage power supply harnesses are disposed in another side of the placement tray so as to supply electric power from the power supply substrate to the control board.