Tray Pull-Out Mechanism for Compact Media Conveying

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Solution Overview

Problem

Medium conveying apparatuses face challenges in downsizing their device size while maintaining the ability to accommodate and eject various sizes of media, as existing designs require increased space to accommodate inclined ejection trays for improved alignability.

Innovation Solution

The medium conveying apparatus incorporates a tray system with a guide portion and engaging protrusions that allow the ejection tray to be pulled out and positioned at a predetermined angle, enabling efficient accommodation within a compact housing by using a pair of rails inclined upward and protrusions that slide between them, allowing for stable clamping and orientation change.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a tray is pulled out from an accommodation portion to enable medium ejection, then medium ejection capability is improved, but device size increases

Engineering Contradiction:
Improvemedium ejection capabilityVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The tray is nested within an accommodation portion of the housing, allowing it to be stored compactly when not in use and pulled out only when needed for medium ejection, thereby maintaining a compact device size while enabling ejection functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The tray transitions from a static stored position to a dynamic pulled-out position, allowing the device to adapt its configuration based on operational needs, enabling medium ejection only when the tray is extended while maintaining compact dimensions when retracted

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the tray is inclined upward to improve medium alignability, then medium alignability is improved, but the space required for accommodation increases

Engineering Contradiction:
Improvemedium alignabilityVSAvoidaccommodation space
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The tray utilizes the width direction (perpendicular to the medium ejecting direction) as an additional dimension for accommodation, allowing the inclined tray to be stored in a compact space by extending in the width direction rather than requiring increased length or height

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If two protrusions are provided on the tray to engage with rails, then positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning precisionVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The engaging portion is segmented into two separate protrusions that can be independently formed and positioned, allowing for precise positioning when engaged with the rails while maintaining simple manufacturing processes for each individual protrusion

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11673758B2Medium conveying apparatus including tray pulled out by sliding two protrusion between rails
Publication Date: 2023.06.13 PFU LTD
  • US11673758B2 patent drawing
  • US11673758B2 patent drawing
  • US11673758B2 patent drawing

AI summary

A medium conveying apparatus includes a housing including an accommodation portion provided with a guide portion at an end portion in a width direction, a tray accommodated in the accommodation portion so as to be pulled out, and including a placing surface for placing an ejected medium, and an engaging portion provided on a side surface of the tray, to engage the guide portion. The guide portion includes a pair of rails inclined upward and having a predetermined width. The engaging portion includes two protrusions provided so as to slide between the pair of rails and located apart from each other by a predetermined distance. By locating the two protrusions between the pair of rails, the tray is positioned at a predetermined position with respect to the housing with a front end portion of a downstream side in the medium ejecting direction located upward.