Multistage Tray Shifter Counterweight Vibration Control

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Solution Overview

Problem

Existing image forming systems experience vibration and noise during the initial operation of multistage sheet ejection trays, which affects the productivity and efficiency of the printing process.

Innovation Solution

The system employs a tray shifter and tray stop position detector to move trays in opposite directions during the initial operation, ensuring that the trays reach their home positions simultaneously, thereby canceling out the forces that cause vibration and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple trays are moved to home positions simultaneously in the same direction during initial operation, then the trays can be positioned efficiently, but vibration and noise increase due to accumulated forces

Engineering Contradiction:
Improveinitial operation efficiencyVSAvoidvibration and noise
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies the counterweight principle by assigning opposite movement directions to trays based on their stack numbers. When multiple trays are moved simultaneously to their home positions, trays with odd stack numbers move in one direction while trays with even stack numbers move in the opposite direction. This causes the forces generated by the trays to counterbalance each other, significantly reducing the net vibration and noise during initial operation while maintaining efficient positioning.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Object-affected harmful factors

If trays are moved in opposite directions during initial operation, then vibration and noise are reduced, but the control complexity increases

Engineering Contradiction:
Improvevibration and noiseVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by making the movement direction property dependent on the local characteristic of each tray (its stack number). The control system determines the movement direction based on whether the tray's stack number is odd or even, allowing each tray to have a customized movement pattern tailored to its position. This simple rule-based approach minimizes control complexity while achieving the vibration reduction goal.

Inventive Principle:
Principle #3Local quality

3Loss of time

If all trays move to home positions at the same time, then the initial operation is completed quickly, but the mechanical stress on the system increases

Engineering Contradiction:
Improveinitial operation timeVSAvoidmechanical stress
Core Design Contradiction:
Loss of timeVSStress or pressure

Solution Approach 1:

By moving trays in opposite directions based on their stack numbers, the patent creates counterbalancing forces that reduce the net mechanical stress on the system during simultaneous initial operation. The opposing movements cancel out the cumulative load that would otherwise be placed on the mechanical components, allowing fast initialization without excessive stress.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentUS11360421B2Sheet sorting device, post-processing apparatus, and image forming system
Publication Date: 2022.06.14 RICOH CO LTD
  • US11360421B2 patent drawing
  • US11360421B2 patent drawing
  • US11360421B2 patent drawing

AI summary

A sheet sorting device includes a plurality of trays, a tray shifter, a tray stop position detector, and circuitry. The plurality of trays is disposed in multiple stages in a vertical direction and configured to stack a sheet. The tray shifter is configured to move the plurality of trays separately in a tray shift direction. The tray stop position detector is configured to detect stop positions of the plurality of trays separately. The circuitry is configured to cause the tray shifter to move the plurality of trays to home positions in an initial operation, at least one tray having a home position opposite to a home position of another tray in the tray shift direction. The circuitry is configured to, while moving the plurality of trays at a same time in the initial operation, cause the tray shifter to move the trays in directions opposite to each other.