Vehicle Tray Suction Cooling Wireless Charger

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Solution Overview

Problem

Conventional wireless chargers in vehicles often cause mobile devices to slide on charging surfaces during sharp turns, leading to distracted driving and potential accidents, and they either charge slowly or cause overheating due to power limitations.

Innovation Solution

A system featuring a tray with apertures for air suction to secure and cool mobile devices, combined with a wireless charger capable of high-power charging, which includes sensors for temperature monitoring and operational mode control to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mobile device is placed on a horizontal surface in a vehicle, then the device can be easily accessible, but the device slides during sharp turns causing safety issues

Engineering Contradiction:
ImproveAccessibility of mobile deviceVSAvoidStability of mobile device position
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a suction device that creates negative pressure through apertures in the tray to generate a holding force on the mobile device. This pneumatic mechanism prevents lateral movement during sharp turns while keeping the device accessible on the horizontal tray surface, resolving the contradiction between ease of access and positional stability

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If high-power wireless charging is used to charge the mobile device quickly, then charging speed is improved, but the device overheats

Engineering Contradiction:
ImproveCharging speedVSAvoidDevice temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The suction device creates airflow through the apertures that passes over the mobile device during charging. This forced convection cooling removes heat generated by high-power wireless charging, enabling faster charging speeds without excessive temperature rise by actively managing thermal dissipation

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If the mobile device is secured firmly to prevent sliding, then positional stability is improved, but the device cannot be easily removed

Engineering Contradiction:
ImprovePositional stability of mobile deviceVSAvoidEase of device removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The suction force is dynamically controlled based on vehicle operation conditions. During sharp turns or acceleration, the suction device activates to prevent sliding. When the vehicle is stationary or operating normally, the suction force is reduced or deactivated, allowing easy removal of the device. This dynamic adjustment resolves the contradiction between firm securing and easy removal

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces lateral movement of mobile devices, enhances cooling, and provides efficient charging, preventing overheating and improving user safety by maintaining device performance during charging.

Implementation Method 1

a suction device configured to draw air through the plurality of apertures of the tray and create a suction force for reducing lateral movement of the mobile device

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

a suction device configured to draw air through the plurality of apertures of the tray and create a suction force for reducing lateral movement of the mobile device and cooling the mobile device

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 3

a wireless charger coupled to the tray and configured to wirelessly charge the mobile device

Methodology Applied
Scientific EffectWireless charging: Electromagnetic Induction

Data Source

PatentUS11329497B2Wireless charger with retention and cooling
Publication Date: 2022.05.10 TOYOTA JIDOSHA KK
  • US11329497B2 patent drawing
  • US11329497B2 patent drawing
  • US11329497B2 patent drawing

AI summary

Methods and systems for charging, retaining, and cooling a mobile device in a vehicle. The system includes a tray configured to receive the mobile device, the tray having a plurality of apertures. The system also includes a wireless charger coupled to the tray and configured to wirelessly charge the mobile device. The system also includes a suction device configured to draw air through the plurality of apertures of the tray and create a suction force for reducing lateral movement of the mobile device and cooling the mobile device.