Vehicle Seat Tray Table Impact Retraction Mechanism

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Solution Overview

Problem

Conventional tray tables in vehicles do not effectively retract during decelerating impacts, such as frontal collisions, which can lead to potential injuries from collisions with the table.

Innovation Solution

A rotationally operable tray table in a vehicle seatback is actuated by an actuator that applies a downward force to bias the tray table toward the seatback surface upon impact, using a cable assembly and pulley mechanism to translate the force into a lateral motion, ensuring the tray table is safely retracted before the occupant moves forward.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the tray table is made rotationally operable between multiple positions, then the ease of operation and versatility are improved, but the reliability during impact is worsened because the tray table cannot effectively retract during decelerating impacts

Engineering Contradiction:
Improvetray table operabilityVSAvoidtray table safety during impact
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The actuator is pre-configured to automatically activate upon detecting decelerating impact, moving the tray table to its retracted safety position before the occupant can move forward and collide with it. This preliminary action prevents the harmful effect of collision while maintaining the tray table's operational versatility during normal conditions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If an actuator is added to move the tray table to safety position during impact, then the reliability during impact is improved, but the device complexity increases

Engineering Contradiction:
Improvetray table safety during impactVSAvoidactuator mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A cable assembly with pulley mechanism serves as an intermediary between the actuator and the tray table. This intermediary translates the actuator's downward linear motion into the lateral motion required to move the tray table to its retracted safety position, enabling complex motion transformation while keeping the actuator itself relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces a potentially complex direct mechanical linkage system with a cable-pulley mechanism. This substitution simplifies the overall system by using flexible cables and simple pulleys instead of rigid linkages with multiple joints and constraints, reducing mechanical complexity while achieving the same functional result.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If a cable assembly and pulley mechanism are used to translate downward force into lateral motion, then the ease of operation is improved by enabling automatic tray table retraction, but the device complexity increases

Engineering Contradiction:
Improveautomatic tray table retractionVSAvoidcable assembly and pulley mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cable assembly and pulley mechanism act as an intermediary that automatically translates the actuator's downward force into lateral motion of the tray table during impact. This intermediary enables automatic retraction without requiring complex control systems, sensors, or programming, maintaining ease of operation through passive mechanical response to impact forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tray table is reliably moved into a safety position within fractions of a second during a decelerating impact, preventing collisions with the occupant and enhancing safety by being out of the way during the impact.

Implementation Method 1

the actuator applies a generally downward force that biases the tray table toward a safety position

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

the actuator applies a generally downward force that biases the tray table toward a safety position

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

using a cable assembly and pulley mechanism to translate the force into a lateral motion

Methodology Applied
Scientific EffectPulley: Pulley

Data Source

PatentUS10421383B2Collision-responsive tray table for a vehicle seat
Publication Date: 2019.09.24 FORD GLOBAL TECH LLC
  • US10421383B2 patent drawing
  • US10421383B2 patent drawing
  • US10421383B2 patent drawing

AI summary

A vehicle includes a seatback having a rear-mounted and rotationally operable tray table selectively operable between a plurality of rotational positions. An actuator is coupled to the seatback and the tray table, wherein in response to a decelerating impact, the actuator applies a generally downward force that biases the tray table toward a safety position against a back surface of the seatback.