Treadmill Folding Mechanism with Handle-Based Column Locking

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Solution Overview

Problem

Existing foldable treadmill column mechanisms are complex, unstable, or prone to damage, failing to provide a stable and efficient folding solution.

Innovation Solution

A treadmill folding mechanism featuring a mounting seat, positioning rod, and handle, where the handle limits the positioning rod when folded, and releases the limit when unfolded, utilizing a telescopic mechanism and gas spring for stability and ease of operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a complex folding mechanism is used to achieve stable folding, then the folding stability is improved, but the device complexity increases

Engineering Contradiction:
Improvefolding stabilityVSAvoidmechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The folding mechanism is divided into independent functional components: the positioning rod for structural support, the handle for operation, and the limit notch mechanism for locking. Each component performs a specific function, allowing the system to achieve stable folding without overall complexity. The positioning rod segments the folding path into discrete positions (folded and unfolded states), simplifying the transition while maintaining stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanism utilizes the user's own action (turning the handle) to automatically engage the limit notch with the positioning rod, achieving self-locking without additional actuators or complex control systems. The handle itself serves both as an operational lever and as the locking mechanism through its integration with the limit notch, eliminating the need for separate locking components and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

2Device complexity

If a simple folding mechanism is used to reduce complexity, then the device complexity is reduced, but the reliability decreases

Engineering Contradiction:
Improvemechanism complexityVSAvoidfolding reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The limit notch is pre-positioned on the handle at a specific location that corresponds to the folded state. As the handle is turned during the folding operation, the limit notch automatically engages with the positioning rod before the folding is complete, ensuring reliable locking is established in advance of full folding. This preliminary engagement prevents accidental unfolding or instability during use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The limit notch acts as an intermediary element between the handle and the positioning rod, mediating the locking function. Instead of direct mechanical connection that would be complex, the limit notch serves as a simple geometric feature that interfaces with the positioning rod to create the locked state. This intermediary approach maintains reliability through positive mechanical engagement while keeping the overall mechanism simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the positioning rod is made rigid to ensure stability, then the stability is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvecolumn stabilityVSAvoidfolding operation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The positioning rod transitions from a static rigid structure to a dynamic component that interacts with the limit notch mechanism. While the rod itself remains structurally rigid to maintain column stability, its interaction with the limit notch creates a dynamic locking system that allows easy operation. The rod's position is controlled by the handle's rotation, enabling smooth transitions between folded and unfolded states while maintaining stability in both positions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism provides a stable, simple, and durable folding solution for the treadmill column, ensuring high stability during locking and unfolding, with a long service life.

Implementation Method 1

The said telescopic mechanism is a gas spring

Methodology Applied
Scientific EffectGas spring: Spring

Data Source

PatentUS12390683B2Kind of treadmill folding mechanism and treadmill
Publication Date: 2025.08.19 YONGKANG TIANTIAN AIPAO INTELLIGENT TECH CO LTD
  • US12390683B2 patent drawing
  • US12390683B2 patent drawing
  • US12390683B2 patent drawing

AI summary

Disclosed are a treadmill folding mechanism and a treadmill. This folding mechanism includes: a mounting seat, mounted on a body of a treadmill; a positioning rod, having one end hinged on a column of the treadmill, and another end connected to the mounting seat, and including movable space compatible with at least part of the mounting seat; and a handle, connected to one end of the mounting seat through the positioning rod. The present disclosure can limit the positioning rod and the column of the treadmill by turning the handle, which is convenient to operate, simple in structure, long in service life, and has high stability of the column of the treadmill after locking, and at the same time, can lock the column when unfolded and folded.