Treadmill Lifting Structure with Multi-Hole Pin Adjustment

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Solution Overview

Problem

Conventional treadmill lifting structures are complex, costly, and energy-intensive, affecting stability and user convenience due to their intricate mechanical designs.

Innovation Solution

A lifting structure for a treadmill comprising a positioning unit with multiple holes, a rotatable strut unit, and a positioning pin that adjusts the strut's angle by engaging with these holes, ensuring simple operation and high stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complex lifting mechanism with electric motors and linkage transmission systems is used, then the treadmill achieves diversified slope adjustments, but the manufacturing cost increases, maintenance difficulty increases, and energy consumption increases

Engineering Contradiction:
Improvediversified slope adjustmentsVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the complex electric lifting mechanism, linkage transmission system, and control system from the treadmill structure. Instead, it uses a simple manual lifting rod with positioning holes that can be directly inserted into different positions on the frame to achieve slope adjustment. This extraction of unnecessary complex components directly reduces device complexity while maintaining the core function of slope adjustment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs simple, inexpensive components such as a basic lifting rod with positioned holes and corresponding positioning structures on the frame. These simple components replace expensive electric motors and complex transmission mechanisms. The design prioritizes simplicity and low cost over sophisticated adjustable mechanisms, aligning with the principle of using simple, affordable solutions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If a complex lifting mechanism is used, then slope adjustment functionality is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveslope adjustment functionalityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The lifting rod is segmented with multiple positioning holes at different heights and angles. Each hole represents a discrete slope position. This segmentation allows the simple rod to provide multiple slope adjustment options without requiring complex continuous adjustment mechanisms. The segmented design achieves versatility through discrete positions rather than continuous mechanical systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses inexpensive, simple components including a basic lifting rod, positioning holes, and corresponding positioning structures on the frame. These simple elements replace costly electric motors, transmission systems, and control electronics. The manufacturing cost is significantly reduced while maintaining the essential slope adjustment functionality through this simplified approach.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If a complex lifting mechanism is used, then lifting action is achieved, but energy consumption increases

Engineering Contradiction:
Improvelifting actionVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The lifting rod is designed to be manually operated by the user directly. The user inserts the rod at different positions to achieve slope adjustment without requiring external power sources. The system serves itself through direct manual input, eliminating the need for electric motors and energy-consuming transmission systems. The user's physical effort replaces electrical energy consumption.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If a complex lifting mechanism is used, then slope adjustment is achieved, but overall stability and convenience are affected

Engineering Contradiction:
Improveslope adjustmentVSAvoidoverall stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The lifting rod combines multiple functions into a single component: it serves as both the lifting mechanism and the positioning mechanism. The positioning holes and corresponding structures on the frame are integrated directly into the basic rod design. This merging of functions into a simple unified structure improves stability by eliminating the instability introduced by complex, multi-component mechanical systems with multiple connection points and potential failure modes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure allows for easy adjustment of the treadmill's inclination angle with a simple design, reducing manufacturing costs and energy consumption while enhancing stability and user experience.

Implementation Method 1

a strut unit, rotatably arranged on the positioning unit or the treadmill frame, having a first folded state and a second unfolded state for lifting a height of a front end of the treadmill

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

a strut unit, rotatably arranged on the positioning unit or the treadmill frame, having a first folded state and a second unfolded state for lifting a height of a front end of the treadmill

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS20250242197A1Lifting structure for treadmill
Publication Date: 2025.07.31 YONGKANG SAIHAN ELECTRONIC TECH CO LTD
  • US20250242197A1 patent drawing
  • US20250242197A1 patent drawing

AI summary

Disclosed is a lifting structure for a treadmill, including a positioning unit, fixedly mounted on a treadmill frame, including a plurality of positioning holes; a strut unit, rotatably arranged on the positioning unit or the treadmill frame, having a first folded state and a second unfolded state for lifting a height of a front end of the treadmill; and a positioning pin, movably arranged on the strut unit for cooperating with the positioning holes to position the strut unit. According to the present invention, by merely cooperating the positioning pin with positioning holes at different positions, an inclination angle of the strut unit can be adjusted to change a lifting height of the treadmill. The present invention has a simple overall structure, convenient operation and high support stability.