Treadmill Load Distribution Sensor for Walking State Accuracy

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Solution Overview

Problem

Existing walking training systems face challenges in accurately determining the walking state of users due to the low response performance of load distribution sensors, leading to unintentional detection of load distribution before movement, which affects the effectiveness of training.

Innovation Solution

A walking training system equipped with a load distribution sensor on the treadmill belt that does not move with the belt, along with an extraction unit and a determination unit to isolate and accurately detect the load distribution corresponding to the user's sole size and position, improving the accuracy of walking state determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a load distribution sensor is provided on the treadmill belt to detect load distribution, then the ability to detect walking state is improved, but the response performance becomes insufficient when unloaded, causing unintentional detection of load distribution before movement

Engineering Contradiction:
Improvewalking state detection accuracyVSAvoidsensor response performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent extracts and removes the load distribution sensor from the treadmill belt, placing it on the floor instead. This separation allows the sensor to remain stationary and independent from the belt's movement, eliminating the response performance issues that occurred when the sensor was mounted on the moving belt. The sensor can now reliably detect load distribution without being affected by belt motion.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary mechanism (image processing system) that captures the position of the user's foot and translates it into load distribution information. This intermediary approach allows the system to determine walking state without relying on the sensor's direct response to belt movement, thereby resolving the reliability issue while maintaining measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the load distribution sensor is mounted on the belt to move with the belt, then the detection coverage is improved, but the sensor cannot accurately distinguish between load distribution before and after movement due to low response performance

Engineering Contradiction:
Improvesensor detection coverageVSAvoidload distribution detection accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent extracts the sensor mounting from the belt and relocates it to the floor. This extraction allows the sensor to maintain a fixed detection area while the user's foot moves across it, enabling accurate distinction between pre-movement and post-movement load distribution. The sensor's detection coverage remains sufficient while achieving precise temporal resolution.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs preliminary action by capturing the user's foot position using an image processing system before the foot actually contacts the sensor. This allows the system to pre-identify the intended load distribution area, enabling accurate differentiation between anticipated and actual load distribution, thereby improving measurement precision while maintaining detection coverage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy of determining the walking state of users, providing more effective training by minimizing the influence of unintentional load distribution detection, thereby improving training outcomes.

Implementation Method 1

a load distribution sensor that is provided on a lower side of a belt of the treadmill so as not to move together with the belt and that detects a distribution of a load received from a sole of a trainee riding on the belt of the treadmill

Methodology Applied
Scientific EffectPressure sensor detection: Pressure Gradient

Data Source

PatentUS12186629B2Walking training system with increased walking state accuracy, control method thereof, and control program
Publication Date: 2025.01.07 TOYOTA JIDOSHA KK
  • US12186629B2 patent drawing
  • US12186629B2 patent drawing
  • US12186629B2 patent drawing

AI summary

A walking training system according to the present embodiment includes: a treadmill; a load distribution sensor that is provided on a lower side of a belt of the treadmill so as not to move together with the belt and that detects a distribution of a load received from a sole of a trainee riding on the belt of the treadmill; an extraction unit that extracts a load distribution in a region corresponding to a position of the sole of the trainee during walking training, out of a load distribution detected by the load distribution sensor; and a determination unit that determines a walking state of the trainee based on the load distribution extracted by the extraction unit. A walking training system according to the present application provides improved training to a trainee by improving the accuracy of determining the walking state of the trainee.