Treadmill Transmission System with Movable Magnetic Resistance

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Solution Overview

Problem

Existing treadmills lack the ability to adjust exercise resistance effectively, failing to meet user demands for varying exercise intensity.

Innovation Solution

A transmission system comprising a primary and secondary transmission wheel, a metal disk, and a magnetic assembly, where the magnetic assembly is movable to provide resistance, connected to a handle for user control, allowing for adjustable resistance levels by altering the magnetic force on the metal disk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a magnetic assembly is used to provide resistance to the metal disk, then exercise resistance can be adjusted, but the device complexity increases

Engineering Contradiction:
Improveexercise resistance adjustmentVSAvoidtransmission system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical friction-based resistance mechanisms with a magnetic resistance system. The magnetic assembly generates magnetic fields that interact with the metal disk to provide adjustable resistance without physical contact, eliminating the need for complex mechanical friction components and enabling smooth resistance adjustment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The metal disk acts as an intermediary between the primary transmission wheel and the magnetic assembly. It transfers rotational motion from the transmission system while interacting with the magnetic field to generate resistance, allowing the magnetic assembly to be positioned away from the center without directly interfering with the transmission path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If the magnetic assembly is positioned close to the metal disk center, then significant resistance can be generated, but the magnetic force requirement increases

Engineering Contradiction:
Improveresistance forceVSAvoidmagnetic force consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent segments the resistance generation function into two parts: the metal disk handles the force multiplication through its rotational inertia and lever arm effect, while the magnetic assembly provides a relatively weak magnetic field. This segmentation allows the magnetic assembly to be positioned away from the center without requiring excessive magnetic force, as the metal disk amplifies the resistance effect.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent moves the magnetic assembly from a central position to a lateral position away from the metal disk center. This positional change in another dimension (lateral displacement) allows the system to generate significant resistance through the combined effect of magnetic force and the metal disk's rotational mechanics without requiring the magnetic assembly to be directly coupled to the rotation axis.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to customize exercise intensity by changing resistance, enhancing training effectiveness through a multi-level transmission system that provides significant resistance without requiring excessive magnetic force.

Implementation Method 1

the magnetic assembly is movably close to or away from a center of the metal disk to provide a resistance to the metal disk

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

the second rotating shaft is connected with the secondary transmission wheel through a one-way bearing

Methodology Applied
Scientific EffectOne-way bearing mechanism: Ratchet

Data Source

PatentEP3599001B1Transmission system for treadmill
Publication Date: 2021.03.03 OMA FITNESS EQUIP CO LTD
  • EP3599001B1 patent drawingFigure 1
  • EP3599001B1 patent drawingFigure 2~3
  • EP3599001B1 patent drawingFigure 4~5

AI summary

A transmission system for a treadmill is provided, which includes a primary transmission wheel, a secondary transmission wheel, a metal disk and a magnetic assembly; wherein the primary transmission wheel is rotated coaxially with a chain wheel of the treadmill; the secondary transmission wheel is connected with the primary transmission wheel through a first belt; the metal disk is connected with the secondary transmission wheel through a second belt; the magnetic assembly is rotatably connected to a frame of the treadmill, and the magnetic assembly is movably close to or away from a center of the metal disk to provide a resistance to the metal disk; and the magnetic assembly is connected with a handle of the treadmill. Through the transmission system for the treadmill of the present application, the resistance to the movement may be changed to meet the user's demand for different exercise intensity.