Treated Biochar for Animal Feed Additive and Nutrient Delivery

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Solution Overview

Problem

Existing biochar applications in animal husbandry are limited as they primarily focus on reducing gaseous emissions without addressing odor control, animal health promotion, or the removal of toxic substances, and lack a mechanism for delivering supplements effectively.

Innovation Solution

Biochars are treated to remove harmful substances and infused with beneficial additives, utilizing their porous structure to act as both a feed additive and a delivery mechanism for nutrients, medications, and microbes, enhancing animal health and reducing waste nutrient loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If biochar is used as a feed additive to reduce gaseous emissions, then environmental benefits are achieved, but odor control and animal health promotion are not addressed

Engineering Contradiction:
Improvegaseous emissionsVSAvoidfunctional versatility
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The biochar is designed to perform multiple functions simultaneously: reducing gaseous emissions through adsorption, controlling odor, promoting animal health through probiotic delivery, and providing nutrient supplementation. This multi-functional approach resolves the contradiction by making the biochar versatile enough to address multiple issues rather than just gaseous emissions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The porous structure of biochar is utilized to achieve multiple functions: the pores adsorb harmful gases and odors, while also serving as carriers for probiotics and nutrients. The porous material enables both emission reduction and health promotion through its dual capacity for adsorption and delivery.

Inventive Principle:
Principle #31Porous materials

2Ease of operation

If biochar is used exclusively as an additive, then simple application is achieved, but effective delivery of supplements is not realized

Engineering Contradiction:
Improveapplication simplicityVSAvoidsupplement delivery efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

Probiotics, nutrients, and other supplements are nested within the porous structure of the biochar matrix. This nested configuration allows the biochar to serve as both the additive itself and the delivery vehicle for supplements, maintaining application simplicity while achieving effective delivery.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The biochar acts as an intermediary carrier that facilitates the delivery of supplements to animals. Rather than administering supplements separately, the biochar mediates their delivery through its porous structure, improving delivery efficiency without complicating the application process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If biochar contains harmful substances, then production cost is reduced, but animal safety is compromised

Engineering Contradiction:
Improveproduction costVSAvoidtoxic substances
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

Harmful substances are extracted or removed from the biochar through treatment processes before it is used as a feed additive. This extraction ensures animal safety while maintaining production feasibility, resolving the contradiction between low production cost and removal of toxic substances.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The biochar production process converts potentially harmful substances into beneficial ones through controlled pyrolysis and treatment. Harmful contaminants are transformed or removed, while the biochar retains its beneficial porous structure and adsorption capabilities, turning a potential hazard into a safe and effective product.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treated biochars improve animal growth rates, health, and environmental conditions by efficiently delivering additives and detoxifying animals, while reducing nutrient loss and improving manure quality for agricultural use.

Implementation Method 1

biochars having been treated to remove contaminants or add beneficial additives

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

utilizing their porous structure to act as both a feed additive and a delivery mechanism

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS10543173B2Biochars for use with animals
Publication Date: 2020.01.28 CARBON TECHNOLOGY HOLDINGS LLC
  • US10543173B2 patent drawing
  • US10543173B2 patent drawing
  • US10543173B2 patent drawing

AI summary

Biochars and methods for treating biochars are provided that are useful in various applications, including, but not limited to, applications related to the raising, care, maintenance, disease prevention, disease treatment and odor control of animals.