Treated Carbon for PFAS Removal via Chemical Modification

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Solution Overview

Problem

Existing water and air purification technologies face inefficiencies and environmental sustainability issues when removing contaminants like PFAS, as they often require replacement of ion exchange resin or carbon beds and disposal in landfills.

Innovation Solution

A method of treating carbon by contacting it with a hydroxide and/or peroxide, along with cations such as Ca2+, Mg2+, Zn2+, Sr2+, Al3+, B3+, and Fe3+, to enhance its contaminant removal capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing ion exchange resin or carbon bed technologies are used for contaminant removal, then contaminants can be trapped and removed from water, but the bed requires replacement and disposal to landfill, creating environmental sustainability issues and increased operational costs

Engineering Contradiction:
Improvecontaminant removal effectivenessVSAvoidcarbon bed disposal to landfill
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies parameter changes by treating carbon with hydroxide and peroxide solutions to modify its chemical properties. This treatment changes the surface chemistry and pore structure of the carbon, enabling it to achieve superior contaminant removal performance that extends service life and eliminates landfill disposal, directly addressing the contradiction between removal effectiveness and substance loss.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If existing carbon bed technologies are used for contaminant removal, then contaminants can be captured, but the technology lacks improved efficiency and requires frequent bed replacement

Engineering Contradiction:
Improvecontaminant removal efficiencyVSAvoidcarbon bed service life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the chemical parameters of carbon through hydroxide and peroxide treatment, creating a material with enhanced adsorption capacity and extended service life. This parameter change enables the carbon to maintain high productivity over longer periods, reducing replacement frequency while improving overall removal efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The treated carbon represents a composite material approach, combining carbon with modified surface properties from hydroxide and peroxide treatment. This creates a material that integrates the advantages of both the base carbon structure and the treatment-induced surface modifications, achieving superior and sustained contaminant removal performance.

Inventive Principle:
Principle #40Composite materials

3Reliability

If traditional water purification technologies are used, then basic contaminant removal can be achieved, but environmental sustainability is compromised due to landfill disposal requirements

Engineering Contradiction:
Improvewater purification effectivenessVSAvoidenvironmental harm from landfill disposal
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the performance parameters of carbon through chemical treatment, enabling it to achieve such superior contaminant removal effectiveness that the service life is extended indefinitely, eliminating the need for landfill disposal and thereby removing the environmental harm associated with traditional purification technology replacement cycles.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treated carbon exhibits improved capacity for contaminant removal, particularly for PFAS, with enhanced adsorption kinetics and capacity, potentially increasing the effectiveness of water and air purification processes.

Implementation Method 1

contacting carbon with (a) a hydroxide and/or peroxide

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

contacting carbon with (a) a hydroxide and/or peroxide, and (b) one or more cations

Methodology Applied
Scientific EffectChemical treatment:

Implementation Method 3

contacting carbon with (a) a hydroxide and/or peroxide, and (b) one or more cations selected from Ca2+, Mg2+, Zn2+, Sr2+, Al3+, B3+, and Fe3+

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250144594A1Treatment of Carbon for Contaminant Removal
Publication Date: 2025.05.08 IONIC H2O INC
  • US20250144594A1 patent drawing
  • US20250144594A1 patent drawing

AI summary

The present invention relates to methods of treating carbon to improve its ability to capture and retain contaminants, and also relates to treated carbon produced by such methods. Treatment of the carbon includes contacting the carbon with (a) a hydroxide and/or a peroxide, and (b) one or more cations selected from Ca2+, Mg2+, Zn2+, Sr2+, Al3+, B3+, and Fe3+.