Treatment agent and ink set

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Solution Overview

Problem

Existing printing technologies face challenges in achieving excellent water resistance and transportability of printed fabrics, as well as maintaining the original feel and hardness of recording media during and after printing, especially when exposed to water.

Innovation Solution

A treatment agent comprising a non-cationic sizing agent and a cationic substance, such as a cationic polymer capable of forming a flexible film, a cationic surfactant, or a polyvalent metal salt, applied to the recording surface of paper or fabric to enhance water resistance and transportability, while maintaining the original properties of the fabric.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a treatment agent is applied to improve water resistance of printed fabric, then water resistance is improved, but the original feel and hardness of the fabric may be altered

Engineering Contradiction:
Improvewater resistanceVSAvoidoriginal feel and hardness of fabric
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by selecting specific cationic substances (polymer type, molecular weight, charge density) and sizing agents with controlled concentrations and molecular characteristics. By adjusting these parameters, the treatment achieves water resistance while minimizing impact on fabric hand feel and hardness through optimized chemical composition rather than brute-force treatment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The treatment agent uses composite material principles by combining cationic substances (polymers, surfactants, or metal salts) with non-cationic sizing agents in specific ratios. This composite approach creates a synergistic effect where the cationic component provides water resistance through interaction with anionic colorants, while the sizing agent component maintains fabric structure and original characteristics

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If a treatment agent is applied to improve transportability of recording medium during printing, then transportability is improved, but the recording medium may experience warping

Engineering Contradiction:
ImprovetransportabilityVSAvoidwarping
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent controls the molecular weight and concentration of the sizing agent to optimize the balance between transportability and warping prevention. By adjusting these parameters, the treatment provides sufficient stiffness for easy handling and transport during printing while avoiding excessive rigidity that would cause warping of the recording medium

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The non-cationic sizing agent acts as an intermediary substance between the fabric fibers and the external environment. It modifies the surface properties and inter-fiber interactions to improve transportability without fundamentally altering the fabric structure, thereby preventing warping while enabling easier handling

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If cationic substance is used to enhance coagulation and viscosity for water resistance, then water resistance is improved, but the complexity of the treatment composition increases

Engineering Contradiction:
Improvewater resistanceVSAvoidtreatment composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cationic substance is designed to perform multiple functions simultaneously: it provides water resistance through coagulation with anionic colorants, adjusts viscosity for proper application, and contributes to the overall stability of the treatment composition. This multi-functionality reduces the need for separate additives, simplifying the overall composition despite the sophisticated performance requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treatment agent significantly improves the water resistance and transportability of printed materials, ensuring the printed fabric retains its original feel and hardness after washing, with the cationic substance interacting with anionic colorants to enhance coagulation and viscosity, and the non-cationic sizing agent preventing warping.

Implementation Method 1

the cationic substance interacting with anionic colorants to enhance coagulation and viscosity

Methodology Applied
Scientific EffectElectrostatic attraction: Ion Repulsion/Attraction

Implementation Method 2

a cationic polymer capable of forming a flexible film in a case that the cationic polymer is dried

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11001964B2Treatment agent and ink set
Publication Date: 2021.05.11 BROTHER KOGYO KK
  • US11001964B2 patent drawing
  • US11001964B2 patent drawing
  • US11001964B2 patent drawing

AI summary

There is provided a treatment agent applicable to a recording surface of a recording medium which is recording paper or fabric. The treatment agent contains: a non-cationic sizing agent; and at least one cationic substance which is selected from the group consisting of: a cationic polymer capable of forming a flexible film in a case that the cationic polymer is dried, a cationic surfactant, a polyvalent metal salt and a polyvalent metal ion.