Collapsible Tree Branch Assembly With Sliding Collar Extension

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Solution Overview

Problem

Existing collapsible artificial trees face challenges in easy extension and retraction, requiring manual manipulation of branches and using spring-loaded bases, which can be cumbersome and strain-inducing, and result in deformation and uneven aesthetics.

Innovation Solution

A collapsible artificial tree design featuring an elongated trunk with slidably engaged branch assemblies, adjustable in size, and a motor-operated system allowing remote control of branch configurations, enabling easy extension and retraction without manual branch manipulation and eliminating the need for spring-loaded bases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a spring-loaded base is used to extend all branches simultaneously, then the tree can be extended automatically, but the user experiences excess force requirements and burden when the spring inadvertently expands

Engineering Contradiction:
Improveease of branch extensionVSAvoiduser force requirement
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The invention extracts the spring mechanism from the base and relocates it to individual collar assemblies that attach to branches. This removes the problematic large-force spring from the base while retaining the beneficial automatic extension function at a smaller, more manageable force level at each branch point.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention segments the single large spring force into multiple smaller spring forces distributed across individual collar assemblies. Each collar has its own spring that acts on a single branch, dividing the total force requirement into manageable portions that can be independently controlled.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If manual manipulation of each individual limb is required to collapse the tree structure, then the tree can be stored compactly, but the user experiences excessive time and effort requirements

Engineering Contradiction:
Improvestorage compactnessVSAvoidtime to collapse tree
Core Design Contradiction:
Volume of moving objectVSLoss of time

Solution Approach 1:

The collar assemblies are designed to self-latch and self-latch-release mechanisms. When the tree is extended, the collars automatically latch to hold branches in position. When collapsing, the collars automatically release and allow branches to fold back, eliminating the need for manual manipulation of each limb while maintaining compact storage.

Inventive Principle:
Principle #25Self-service

3Device complexity

If branch assemblies are pivotally connected to trunk with linear orientation, then the structure is simple, but great force is required causing unnecessary strain on the device

Engineering Contradiction:
Improvebranch connection simplicityVSAvoidforce required for transition
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The invention replaces static pivotal connections with dynamic collar assemblies that can slide along the trunk. This allows the branch connection point to move vertically along the trunk during extension and retraction, creating a more favorable mechanical advantage and reducing the force required for transition while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

4Duration of action of stationary object

If the tree structure is collapsed after lengthy storage period, then the tree can be reused, but the branches and structural elements deform making uniform appearance difficult to achieve

Engineering Contradiction:
Improvestorage durationVSAvoidbranch uniformity
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The collar assemblies are pre-configured with latching mechanisms that automatically engage when branches are extended. This preliminary positioning system ensures that branches are held in their correct extended positions, preventing deformation during storage and ensuring uniform appearance when the tree is next used, regardless of storage duration.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11178927B2Collapsible artificial tree
Publication Date: 2021.11.23 SUBER IND LLC
  • US11178927B2 patent drawing
  • US11178927B2 patent drawing
  • US11178927B2 patent drawing

AI summary

A collapsible artificial tree is provided. The collapsible artificial tree includes one or more branch assemblies extending from an elongated trunk, wherein each branch assembly can transition between an extended configuration and a retracted configuration. Each branch assembly includes a scissor arm having a plurality of beam members pivotally linked to one another, wherein the scissor arm is connected to a first and second collar. The first collar and second collar are disposed in a stacked orientation along the trunk, wherein the second collar is slidably engaged with the trunk. As the second collar slides towards the first collar, the branch assembly extends outward from the trunk to the extended configuration. In the retracted configuration, the plurality of beam members is oriented generally vertical to the elongated trunk. These configurations provide for compact storage when not in use and mimicking of a tree structure when in the extended configuration.